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135804 - Miller Coolmate Replacement Coolant Pump 135804

Packaging: 1 PER EA
$946.17/EA $618.65/1 PER EA only $618.65/EASave 35%

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OVERVIEW

Restore Optimal Cooling Performance with the Miller 135804 Pump

The Miller 135804 Coolant Pump is a critical maintenance component designed to restore the functionality of Miller Coolmate water cooling systems. In high-amperage TIG and MIG welding applications, the thermal management of the torch is paramount to maintaining weld quality and equipment longevity. This genuine OEM replacement pump utilizes a robust rotary vane mechanism to generate the consistent flow rate and pressure required to circulate coolant effectively through the power source, cooler, and torch leads.

Over time, coolant pumps in industrial environments can suffer from wear due to continuous operation, particulate contamination, or coolant degradation. Symptoms of a failing pump often include reduced flow rates, unusual noise during operation, or a complete cessation of coolant circulation, which triggers thermal overload protection or causes torch failure. The Miller 135804 is engineered to meet the exact specifications of Miller's cooling units, ensuring a seamless installation and reliable performance that aftermarket alternatives may not provide.

Integrating this pump into your maintenance schedule or repair workflow ensures that your welding cell remains operational with minimal downtime. It is compatible with various Miller Coolmate series units (verification via serial number is recommended). By maintaining the proper circulation of low-conductivity coolant, this pump aids in dissipating the intense heat generated at the arc, protecting the internal components of the torch head and the power cable. For industrial maintenance teams and welding technicians, stocking or installing the correct OEM pump is the most effective way to guarantee the cooling system operates at its designed capacity.

Key Technical Considerations:

  • OEM Reliability: Manufactured to Miller's strict quality standards for durability and fit.
  • Thermal Protection: Ensures adequate heat transfer away from consumables and torch bodies.
  • System Integrity: Designed to work with Miller coolants to prevent corrosion and seal degradation.
Additional Information
Packaging Description:1 Per Ea
Product Type:Coolant Pump
Application:Water/Coolant Systems
Compatibility:Miller Coolmate Systems
----- new values below ----
Product Type:Coolant Pump
Application:Water Coolant Systems
Compatibility:Miller Coolmate Systems
brand:miller
packaging-description:1-per-ea

INCLUDED

  • 1 x Miller 135804 Coolant Pump
  • Installation Instructions

APPLICATIONS

  • Replacement of worn or seized pumps in Miller Coolmate systems
  • Restoration of coolant flow for TIG and MIG welding operations
  • Preventative maintenance for industrial welding cells
  • Repair of water coolers exhibiting low pressure or noise

FAQ

Signs of a failing pump include loud grinding or rattling noises coming from the cooler, the torch becoming unusually hot during use, or a lack of visible coolant return flow in the reservoir.

No, it is designed for specific models. You should always verify compatibility by checking your cooling unit's manual or looking up the serial number on the Miller website.

While some pumps can be rebuilt, it is often more cost-effective and reliable to replace the entire unit to ensure factory-specified pressure and flow are fully restored.

It is highly recommended to use Miller's Low Conductivity Coolant to protect the pump seals and prevent mineral buildup or electrolysis in the system.

Typically, this SKU refers to the pump head assembly itself. The electric motor that drives it is usually a separate component, though the pump attaches directly to it.

If the cooler is on but the torch is hot, the pump may have failed (sheared key or broken vane), or there is a blockage in the lines. Replacing the pump often solves flow issues.

Yes, the Miller 135804 is a genuine Original Equipment Manufacturer part from Miller Electric.

Installation is generally straightforward for those with mechanical experience. It involves draining the coolant, disconnecting lines, unbolting the old pump from the motor, and reversing the process.