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189395 - Miller AC Reactor Assembly Replacement

Packaging: 1 PER EA
$5,725.30/EA $3,743.47/1 PER EA only $3,743.47/EASave 35%

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OVERVIEW

Genuine Miller 189395 AC Reactor for Welding Power Sources

The Miller 189395 Reactor, AC is a critical internal component designed for specific Miller welding machines. As a genuine Original Equipment Manufacturer (OEM) part, this reactor is engineered to meet the exact electrical and physical specifications required by your equipment. Reactors, often referred to as inductors or chokes, play a vital role in the welding circuit by smoothing the flow of alternating current (AC). This regulation is essential for maintaining a stable arc, reducing spatter, and ensuring consistent weld bead profiles during operation.

In industrial welding environments, internal components like the AC reactor are subjected to significant electrical loads and thermal cycles. Over time, insulation breakdown or winding fatigue can occur, leading to erratic arc performance or complete machine failure. Replacing a faulty reactor with the Miller 189395 ensures that the machine's inductance characteristics are restored to factory standards. This part is constructed with high-quality materials to withstand the heat and vibration common in heavy-duty welding applications.

Maintenance personnel and equipment technicians should verify fitment using the machine's serial number before installation. Because this component handles high current and voltage, it is integral to the safety and efficiency of the power source. Using genuine Miller parts helps maintain the validity of the machine's design integrity and ensures long-term reliability. This reactor is supplied as a single unit, ready for installation into the chassis of compatible Miller power sources.

Key Technical Benefits:

  • Precise Inductance: Matches the design requirements of the power source for optimal AC waveform control.
  • Thermal Durability: Built to handle the rated duty cycles of Miller industrial machines.
  • OEM Fitment: Correct mounting dimensions and connection points for hassle-free replacement.
Additional Information
Packaging Description:1 Per Ea
----- new values below ----
Brand:Miller
Packaging Description:1 Per Ea

INCLUDED

  • 1 x Miller 189395 AC Reactor Assembly

APPLICATIONS

  • Repair of compatible Miller AC welding power sources
  • Restoration of arc stability in older machines
  • Replacement of burnt or shorted internal reactors
  • General welding machine maintenance and overhaul

FAQ

The AC reactor, or inductor, smooths the alternating current output, stabilizing the welding arc and controlling the rate of current rise to prevent harshness and spatter.

You must check the parts manual for your specific Miller welder model or verify using your machine's serial number. This part is specific to certain Miller power sources.

Symptoms can include an erratic or unstable arc, excessive spatter, loud buzzing noises from the machine, or the inability to maintain an arc at low amperages.

Yes, this is a genuine Original Equipment Manufacturer (OEM) part from Miller Electric.

Installation involves working with internal high-voltage components. It is highly recommended that a qualified technician perform the installation to ensure safety and proper calibration.

Typically, the reactor is sold as the component itself. You may need to reuse existing mounting hardware or purchase it separately if it is damaged.

Without a functioning reactor, the AC waveform can be jagged and unpredictable, making it difficult to control the weld puddle and resulting in poor weld quality.

Reactors can fail due to overheating from exceeding duty cycles, vibration causing physical damage to windings, or insulation breakdown over many years of service.