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830911 - 3-Phase Welding Machine Rectifier Bridge 1600V

Packaging: pack of 1
$317.98/EA $198.90/pack of 1 only $198.90/EASave 37%

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OVERVIEW

Industrial Grade 3-Phase Rectifier for Welding Power Sources

The Tweco 830911 is a specialized 3-Phase Rectifier designed for the rigorous demands of industrial welding equipment. Rated at 1600V, this IPS (Integrated Power System) rectifier component is engineered to convert Alternating Current (AC) into Direct Current (DC) with high efficiency and reliability. In the context of welding MRO (Maintenance, Repair, and Operations), the rectifier is a critical node in the power topology of a welding machine. Failure of this component typically results in a complete loss of DC output or severe arc instability, necessitating immediate replacement to minimize downtime.

This unit features a robust 3-phase bridge configuration, which provides a smoother DC ripple compared to single-phase alternatives, resulting in superior arc characteristics for sensitive welding processes. The 1600V Peak Inverse Voltage (PIV) rating ensures that the diodes within the assembly can withstand significant voltage spikes and transient surges common in heavy industrial electrical environments. This high voltage tolerance is essential for longevity, preventing the semiconductor junctions from breaking down under load.

Technicians and facility managers sourcing replacement parts will appreciate the build quality of this IPS rectifier. It is designed to meet or exceed OEM specifications for compatible power sources, ensuring a seamless fit and restoration of factory performance parameters. Whether performing preventative maintenance on a fleet of power sources or conducting an emergency repair on a critical production machine, the Tweco 830911 offers the reliability required for continuous operation.

Technical Specifications and Application

The rectifier is integral to the main power transformer circuit. It handles high-amperage currents and generates heat, necessitating proper installation to ensure adequate thermal coupling with the machine's heat sink assembly. This 3-phase unit is suitable for specific industrial power sources that utilize a 3-phase input supply. Please verify the part number against the machine's service manual or parts list before installation to ensure compatibility.

Additional Information
Packaging Description:1 Per Ea, pack of 1
Component Type:Rectifier
Phase:3-Phase
Voltage Rating:1600V
Application:Power Source Repair
----- new values below ----
Component Type:Rectifier
Phase:3 Phase
Voltage Rating:1600V
Application:Power Source Repair
Brand:Tweco
Packaging Description:1 Per Ea

INCLUDED

  • 1 x 3-Phase Rectifier Assembly (1600V)
  • Installation Hardware (if applicable)

APPLICATIONS

  • Repair of industrial 3-phase welding power sources
  • Replacement of failed or shorted diode bridges
  • Restoration of DC welding output
  • Maintenance of heavy-duty shop equipment

FAQ

It converts the 3-phase AC input power into DC output power required for welding.

Symptoms include loss of output, loud humming from the machine, or constantly blowing fuses/tripping breakers.

It refers to the Peak Inverse Voltage (PIV), meaning the rectifier can withstand reverse voltage spikes up to 1600 volts without failing.

No, it is specific to machines requiring a 3-phase, 1600V IPS style rectifier. Check your service manual for part number 830911.

No, this is designed specifically for 3-phase power sources.

Typically, thermal compound is not included and should be purchased separately to ensure proper heat transfer to the heat sink.

While branded Tweco/Thermal Arc, it fits specific welding power sources within the ESAB/Thermal Dynamics family that call for part 830911.

Yes, due to high voltages and currents inside welding machines, installation by a qualified technician is recommended.