116592 - Miller 116592 Relay, 24VDC 3PDT 11-Pin Flange Mount

Miller 116592 Enclosed Relay: Precision Control for Industrial Equipment

The Miller 116592 Enclosed Relay is a critical electrical component designed to restore and maintain the functionality of your Miller welding equipment. As a genuine OEM part, this relay is engineered to meet the exact specifications required by Miller power sources, ensuring reliable switching operations within the machine's control circuitry. Relays are the heartbeat of automation within welding machines, managing signals for gas solenoids, wire feeders, and contactor engagement. Using the correct specification is vital for the longevity and safety of the equipment.

This specific unit features a 24VDC coil, a standard voltage for internal control logic in many industrial welders. The contact configuration is 3PDT (Three Pole Double Throw), which allows the relay to control up to three separate circuits simultaneously, offering versatility in complex control schemes. The contacts are rated for 5 Amps at 120VAC, making it robust enough to handle standard control loads without overheating or premature failure. The 11-pin arrangement is a standard industry footprint, but the specific flange mounting style of this unit ensures it stays securely fastened to the chassis, even in high-vibration environments typical of heavy fabrication shops.

Durability is a key feature of the Miller 116592. The "enclosed" designation means the delicate internal contacts and armature are protected by a plastic housing. This is particularly important in welding environments where conductive grinding dust, metal shavings, and atmospheric contaminants are prevalent. By keeping these contaminants out, the relay maintains low contact resistance and reliable operation over a longer service life. Whether you are performing a routine maintenance overhaul or troubleshooting a specific control failure, installing this genuine Miller relay guarantees that your machine operates as the manufacturer intended.

Technical Specifications

• Part Number: 116592
• Manufacturer: Miller Electric
• Coil Voltage: 24 Volts DC
• Configuration: 3PDT (Three Pole Double Throw)
• Contact Rating: 5A @ 120VAC
• Termination: 11 Pin
• Mounting: Flange Mount