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41202012 - Thermal Arc Water Cooler Flow Indicator Assembly

Packaging: pack of 1
$111.46/EA $75.06/pack of 1 only $75.06/EASave 33%

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OVERVIEW

Technical Overview of the ESAB/Thermal Arc Sight Glass Assembly

The ESAB (Thermal Arc) 4120-2012 Sight Glass Assembly is a specialized replacement component designed for the maintenance of industrial welding water cooling systems. In liquid-cooled TIG and MIG applications, maintaining continuous coolant flow is critical to preventing catastrophic failure of the torch and power cable. This sight glass serves as the primary visual interface for operators to verify system status without interrupting operations.

Manufactured to OEM specifications, this assembly ensures chemical compatibility with standard welding coolants, including ethylene glycol and propylene glycol mixtures. The component is engineered to withstand the thermal cycling and pressure inherent in recirculating pump systems. Over time, the original sight glasses on cooling units can become clouded due to chemical exposure or cracked from physical impact or thermal stress. Replacing this unit restores optical clarity and system integrity.

The assembly typically includes the transparent dome or window and the necessary retaining mechanism to secure it to the cooler's chassis. Proper installation of this part is essential for maintaining the IP rating of the equipment and preventing fluid ingress or egress. It is compatible with select legacy Thermal Arc and Tweco water coolers, often found in heavy fabrication environments.

Key Technical Specifications

  • Part Number: 4120-2012
  • Component Type: Visual Flow/Level Indicator
  • Compatibility: Specific Thermal Arc / Tweco Cooling Systems
  • Construction: Impact-resistant transparent polymer
Additional Information
Part Type:Sight Glass Assembly
Compatible Equipment:Thermal Arc Water Coolers, Tweco Water Coolers
Material:Plastic, Polycarbonate
----- new values below ----
Part Type:Sight Glass Assembly
Compatible Equipment:Thermal Arc Water Coolers, Tweco Water Coolers
Material:Plastic, Polycarbonate

INCLUDED

  • 1 x Sight Glass Dome
  • 1 x Retaining Nut/Ring
  • 1 x O-Ring Seal (if applicable to assembly configuration)

APPLICATIONS

  • Visual monitoring of coolant flow in welding water coolers
  • Replacement of damaged or opaque sight glasses on Thermal Arc units
  • Maintenance of Tweco liquid cooling systems
  • Industrial fabrication shop equipment repair

FAQ

It allows the operator to visually confirm that coolant is circulating through the system, ensuring the welding torch is being properly cooled.

This part is designed for specific Thermal Arc and Tweco water cooler models. Please check your equipment's parts manual for the part number 4120-2012 to confirm compatibility.

Typically, the assembly includes the necessary components to seal the sight glass to the unit, but it is always best to retain your old O-rings just in case.

Over time, exposure to certain coolants, heat, and UV light can cause plastics to degrade and become opaque. Regular replacement restores visibility.

Yes, this is a genuine replacement part manufactured for ESAB/Thermal Arc/Tweco equipment.

It is not recommended. Sight glasses are threaded or sized specifically for the chassis of the manufacturer's unit. It likely will not fit Miller or Lincoln coolers.

Ensure the cooler is turned off and depressurized. Unscrew or unclip the old assembly, clean the seating area, and install the new one, ensuring not to overtighten plastic threads.