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0558102423 - ESAB Welding Machine Control Encoder with Harness

Packaging: pack of 1
$21.35/EA

Usually ships within 3-5 business days

OVERVIEW

Genuine ESAB Replacement Encoder for Precision Control

The ESAB Small Knob Encoder with Harness (SKU: 0558102423) is a critical replacement component designed for the maintenance and repair of specific ESAB welding power sources. In modern inverter-based welding machines, the user interface relies heavily on digital encoders rather than traditional analog potentiometers. This component translates the physical rotation of the control knob into digital signals that the machine's processor uses to adjust parameters such as voltage, wire feed speed, inductance, and amperage. When this part fails, it can lead to significant downtime and operational frustration.

As a genuine OEM part, this encoder is manufactured to the exact specifications required by ESAB's engineering standards. It features a pre-attached wiring harness terminated with the correct connector block, ensuring a seamless interface with the machine's printed circuit board (PCB). This design consideration is vital for industrial suppliers and repair centers, as it minimizes the labor time required for installation and eliminates the risk of wiring errors that could occur with universal or aftermarket components. The encoder is built to handle the rigorous duty cycles and environmental conditions typical of welding workshops, including exposure to metallic dust and vibration.

Sourcing the correct internal components is essential for maintaining the integrity of high-performance welding equipment. The 0558102423 encoder is frequently sought after to address specific control panel failures where the machine no longer registers input or skips values during adjustment. By stocking and utilizing this authentic ESAB part, service technicians can guarantee a repair that restores the machine to its factory-original functionality, preserving the user experience and the equipment's reliability.

Additional Information
Packaging Description:1 Per Ea, pack of 1
Product Type:Repair Part
Component Type:Rotary Encoder
Connection Type:Wired Harness with Connector
Application:Welding Machine Control Interface
----- new values below ----
Component Type:Rotary Encoder
Connection Type:Wired Harness with Connector
Application:Welding Machine Control Interface
Brand:ESAB
Product Type:Repair Part
Packaging Description:1 Per Ea

INCLUDED

  • 1 x Small Knob Encoder Assembly
  • 1 x Integrated Wiring Harness
  • 1 x PCB Connector Plug

APPLICATIONS

  • Replacement of faulty control encoders on compatible ESAB welding machines.
  • Repairing issues where settings skip, jump, or do not change when the knob is turned.
  • Restoring functionality to menu navigation and parameter selection.
  • Maintenance of ESAB inverter power sources requiring digital control input.

FAQ

Common symptoms include values skipping or jumping erratically when you turn the knob, the value not changing at all, or the push-button function (if applicable) failing to register.

No, this encoder comes with a wiring harness and a connector plug, allowing for a plug-and-play installation onto the circuit board.

Yes, this is a genuine OEM ESAB component, ensuring full compatibility and quality.

This part fits specific ESAB models, often within the Rebel or similar digital-interface series. Please check your machine's parts diagram or service manual for part number 0558102423 to confirm compatibility.

Typically, this SKU refers to the electronic encoder and harness assembly. The plastic outer knob that you grip is usually sold separately or reused from the old unit.

This is a classic sign of a dirty or worn rotary encoder. The internal contacts are no longer sending a clean signal to the processor. Replacing the encoder usually fixes this issue.

Contact cleaner is often a temporary fix. If the internal tracks are worn physically, the issue will return. Replacement is the only permanent solution.

A potentiometer has a hard stop at minimum and maximum and changes resistance. An encoder rotates infinitely and sends digital pulses to count steps up or down. This part is a digital encoder.