0193498104 - ESAB 2-Pin Control Socket Sleeve

Technical Overview of the ESAB 0193498104 Socket

The ESAB 0193498104 Socket 2-Pol. (Sleeve) is a critical electromechanical component designed for specific ESAB welding power sources and wire feed units. As an Original Equipment Manufacturer (OEM) part, this socket is engineered to meet the precise dimensional and electrical specifications required for reliable operation of control circuits. In industrial welding environments, the integrity of control connections—such as those for remote amperage controls, MIG gun triggers, or automation interfaces—is paramount. A compromised socket can lead to intermittent signal loss, increased resistance, and potential arcing within the connector, ultimately causing machine downtime or erratic weld parameters.

This 2-pole socket assembly features a robust sleeve design that serves dual purposes: it provides mechanical alignment for the mating plug and offers environmental protection for the conductive pins. The housing is typically constructed from high-impact, heat-resistant thermoplastics capable of withstanding the thermal cycling and physical abuse common in fabrication shops. The 2-pole configuration indicates its use in simple switching or signal loops, often carrying low-voltage control signals rather than high-amperage welding current. Ensuring that this interface is maintained with genuine ESAB parts guarantees that the ingress protection (IP) rating of the machine is not compromised and that the retention force of the connection remains within factory tolerances.

Technicians replacing this component should verify the wiring schematic of the specific machine model to ensure proper polarity and termination. The 0193498104 is manufactured to facilitate straightforward installation, often fitting into pre-keyed panel cutouts to prevent rotation during plug insertion. By utilizing this authentic spare part, maintenance personnel can ensure the longevity of the equipment's control interface, preventing the need for more costly repairs to internal control boards that can result from shorted or damaged external connectors.