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7977884PKD - Tweco Replacement DPST Rocker Switch, Green, 250V 16A

Packaging: pack of 1
$176.44/EA $124.64/pack of 1 only $124.64/EASave 29%

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OVERVIEW

Technical Overview of the Tweco 7977884PKD Switch

The Tweco 7977884PKD is a specialized electromechanical component designed for use as a primary power disconnect or mode selector in industrial welding equipment. Technically classified as a Double Pole Single Throw (DPST) rocker switch, this unit is engineered to simultaneously break both the live and neutral lines (in single-phase applications) or two phases of power, ensuring complete isolation of the downstream circuitry when in the 'OFF' position. This feature is critical for operator safety and compliance with electrical standards for industrial machinery.

Rated for a substantial 16 Amperes at 250 Volts AC, the switch is built to manage the significant current draw typical of welding power sources, particularly during the initial capacitor charging phase (inrush current). The contacts are manufactured from high-grade conductive alloys to resist pitting and arcing, extending the service life of the component even under frequent cycling. The actuator is molded in a distinct green polycarbonate, which is standard for 'Power On' indication in many industrial environments. While the SKU description specifies 'GRN', this typically implies a translucent lens that may accommodate internal illumination (neon or LED) depending on the specific wiring configuration of the host machine.

Installation is facilitated by a standard snap-in housing designed for rectangular panel cutouts. The retention tabs on the side of the switch body provide a secure friction fit, eliminating the need for external screws or mounting hardware. The rear terminals are standard quick-connect spade types, allowing for rapid replacement without soldering. This switch is an OEM part, ensuring exact dimensional compatibility with specific Tweco and Thermal Arc Fabricator series machines, preventing the need for chassis modification during repair.

Specifications and Compatibility

  • Configuration: DPST (4 terminals typically)
  • Current Rating: 16A
  • Voltage Rating: 250VAC
  • Actuator Style: Rocker, Green
  • Part Number: 7977884PKD
Additional Information
Packaging Description:1 Per Ea, pack of 1
Amps:16
Voltage:250
Switch Type:DPST (Double Pole Single Throw)
Mounting Style:Panel Mount / Snap-In
Application:Welding Power Source Control
----- new values below ----
Switch Type:DPST (Double Pole Single Throw)
Actuator Color:Green
Mounting Style:Panel Mount / Snap-In
Application:Welding Power Source Control
Brand:Tweco
Amps:16
Voltage:250
Packaging Description:1 Per Ea

INCLUDED

  • 1 x Tweco DPST Green Rocker Switch (250V 16A)

APPLICATIONS

  • Primary power on/off control for welding power sources
  • Replacement for broken or stuck rocker switches on Tweco/Thermal Arc machines
  • Repair of intermittent power issues caused by worn switch contacts
  • Compatible with select Thermal Arc Fabricator 181i, 211i, and 252i units (verify manual)

FAQ

This is a Double Pole Single Throw (DPST) rocker switch.

The switch is rated for 16 Amps at 250 Volts AC.

Yes, this is a genuine OEM replacement part from Tweco/ESAB.

It is designed for many Thermal Arc and Tweco Fabricator series machines (e.g., 181i, 211i), but always check your parts manual to confirm the part number 7977884.

The switch has a green lens. If your machine provides a neutral/ground for the internal lamp, it will illuminate. The switch itself supports illumination if wired correctly.

The switch uses a snap-in mount. You carefully pry out the old switch and push this one into the panel cutout. Wires connect via spade terminals on the back.

Symptoms include the machine not turning on, the switch feeling 'mushy' or not clicking, or the switch feeling stuck in one position.

While possible, generic switches may not fit the panel cutout exactly or meet the specific amperage requirements of a welding machine, creating a safety hazard.