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197892 - Miller 197892 Thermostat NC 180F/155F Flange Mount

Packaging: 1 PER EA
$60.20/EA $37.66/1 PER EA only $37.66/EASave 37%

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OVERVIEW

Precise Thermal Protection for Miller Equipment

The Miller 197892 Thermostat is a critical component designed to safeguard your welding power source against thermal overload. As a genuine OEM part manufactured by Miller Electric, this thermostat is engineered to meet the exact specifications required for the safe operation of compatible welding machines. Thermal management is essential in high-performance welding environments where duty cycles are pushed to the limit. This device acts as the first line of defense, monitoring internal temperatures to prevent catastrophic failure of sensitive electronic components.

Technical Operation

This unit operates as a Normally Closed (NC) switch. Under normal operating conditions, the circuit remains closed, allowing the machine to function. However, if the internal temperature of the monitored component rises to 180°F (82°C), the bi-metal disc within the thermostat snaps open, breaking the electrical circuit. This action typically triggers the machine's thermal protection mode, stopping the welding output or fan operation depending on the specific circuit design, thereby allowing the unit to cool down.

Automatic Reset and Installation

The 197892 thermostat features an automatic reset function. Once the equipment has cooled sufficiently and the temperature drops to 155°F (68°C), the switch automatically closes, restoring the circuit and allowing operation to resume. The unit is designed with a flange mount for secure attachment to heat sinks or chassis points and utilizes Faston terminals (spade connectors) for quick and reliable electrical connections. Using genuine Miller parts ensures that the temperature set points are accurate and that the physical fitment is perfect, eliminating the risks associated with generic universal sensors.

Key Specifications

  • Part Number: 197892
  • Type: Thermal Switch / Thermostat
  • Action: Normally Closed (NC)
  • Trigger Point: Opens at 180°F
  • Reset Point: Closes at 155°F
Additional Information
Packaging Description:1 Per Ea
Component Type:Thermostat / Thermal Switch
Mounting Style:Flange
Terminal Type:Faston
----- new values below ----
Component Type:Thermostat / Thermal Switch
Switch Configuration:Normally Closed (NC)
Open Temperature:180°F
Close Temperature:155°F
Mounting Style:Flange
Terminal Type:Faston
Brand:Miller OEM
Packaging Description:1 Per Ea

INCLUDED

  • 1 x Miller 197892 Thermostat (NC, Open 180F, Close 155F)

APPLICATIONS

  • Thermal protection for Miller welding power sources
  • Replacement of faulty thermal switches in compatible units
  • Repair of welding machines exhibiting false overheat errors
  • Maintenance of industrial welding equipment cooling systems

FAQ

It serves as a thermal safety switch that monitors the temperature of internal components. It opens the circuit to stop operation if the temperature exceeds 180°F, preventing damage.

'NC' stands for Normally Closed. This means the electrical circuit is complete (closed) during normal operation and only opens (breaks) when the temperature limit is reached.

This is a specific OEM part. You should consult the parts breakdown manual for your specific Miller welding machine model to verify that part number 197892 is listed.

It is an automatic reset thermostat. It will close the circuit again automatically once the temperature drops to 155°F.

It uses Faston terminals, which are quick-connect spade style connectors, allowing for easy installation without soldering.

No, you should always use a replacement with the exact temperature ratings specified by the manufacturer to ensure proper safety and machine duty cycle performance.

Yes, this is a genuine Miller OEM replacement part, ensuring the same quality and specifications as the original component.

If it fails open, your machine may think it is overheated and not weld. If it fails closed, your machine loses thermal protection and could burn out if pushed beyond its duty cycle.