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254657 - Miller Spoolmate & MDX-100 Replacement Trigger Switch 254657

Packaging: 1 per ea
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$39.76/ea $28.20/1 per ea only $28.20/eaSave 29%

Usually ships within 3-5 business days

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OVERVIEW

Genuine Miller Replacement Trigger for Spoolmate and MDX Series

The Miller 254657 Trigger is an essential replacement component designed to restore the functionality of specific Miller MIG welding guns and spool guns. As a genuine OEM part, it is manufactured to the exact specifications required for Miller equipment, ensuring a seamless fit and reliable performance. This trigger assembly is the direct replacement for the switch mechanism found in the handle of the Spoolmate 100, Spoolmate 150, and Spoolmate 200 series spool guns, as well as the MDX-100 MIG gun. Over time, the mechanical components of a trigger can wear down from repetitive use, or the electrical contacts may degrade due to shop dust and debris. Replacing a faulty trigger with this authentic Miller part ensures that your welding operations continue without interruption.

Industrial environments demand equipment that can withstand rigorous use. The 254657 trigger is built with durable materials to resist the mechanical stress of daily welding tasks. It provides the necessary electrical signal to the welder to initiate the arc, start gas flow, and engage the wire drive motor. A functioning trigger is vital for operator safety and weld quality, as it gives the welder precise control over the start and stop of the weld puddle. When sourcing maintenance parts for your Miller fleet, choosing genuine components like the 254657 guarantees that you maintain the safety and performance standards set by the manufacturer.

Installation of this trigger is straightforward, designed to fit into the molded handle of the compatible guns without modification. This part is critical for MRO (Maintenance, Repair, and Operations) professionals looking to keep downtime to a minimum. Whether you are repairing a spool gun used for aluminum fabrication or a standard MIG gun for steel work, this trigger assembly is the correct specification for the listed models. Verify your equipment's serial number or parts list to ensure compatibility, but generally, this is the standard trigger for the widely used Spoolmate and MDX-100 lines.

Additional Information
Packaging Description:1 Per Ea
Product Type:Trigger Switch
Compatible Models:MDX-100 MIG Gun, Spoolmate 100, Spoolmate 150, Spoolmate 200
Part Number:254657
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Product Type:Trigger Switch
Compatible Models:Spoolmate 100, Spoolmate 150, Spoolmate 200, MDX-100 MIG Gun
Part Number:254657
Brand:Miller
Packaging Description:1 Per Ea

INCLUDED

  • 1 x Miller 254657 Trigger Assembly

APPLICATIONS

  • Replacement of worn triggers on Miller Spoolmate 100 Spool Guns.
  • Repairing Miller Spoolmate 150 Spool Guns used for aluminum welding.
  • Maintenance of Miller Spoolmate 200 Spool Guns.
  • Fixing unresponsive triggers on Miller MDX-100 MIG Guns.
  • General maintenance of Miller light-industrial welding gun assemblies.

FAQ

The Miller 254657 trigger is designed to fit the Spoolmate 100, Spoolmate 150, and Spoolmate 200 series spool guns, as well as the MDX-100 MIG gun.

Yes, this is a genuine OEM Miller Electric replacement part, ensuring guaranteed compatibility and performance with your Miller equipment.

Signs of a failing trigger include intermittent wire feeding, the arc cutting out while the trigger is held, the trigger sticking in the 'on' position, or a lack of 'click' or mechanical resistance when pressed.

This item is typically the trigger switch assembly itself. You will usually connect it to the existing leads inside your gun handle, but check the specific contents upon arrival as packaging can vary.

No, this trigger is specified for the MDX-100. Heavier duty guns like the MDX-250 often use different trigger assemblies. Always check your gun's parts breakdown.

Installation is generally straightforward and involves opening the gun handle case, disconnecting the old switch, and seating the new one. Consult your spool gun or MIG gun manual for the specific disassembly diagram.

If the issue is caused by a faulty electrical signal from the switch, yes. However, wire feed issues can also be caused by liner problems, drive roll tension, or tip obstructions, so troubleshoot accordingly.

This item is sold as a single unit (1 per each).