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404162-004 - Tweco 120V Gas Solenoid Valve Replacement 404162-004

Packaging: pack of 1
$422.21/EA $306.31/pack of 1 only $306.31/EASave 27%

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OVERVIEW

Technical Overview: Tweco 404162-004 Solenoid Valve

The Tweco 404162-004 is a specialized 120V solenoid valve designed for use within industrial welding power sources. As a critical component in the gas management system of MIG, TIG, and Plasma cutting equipment, this valve is responsible for the electromechanical actuation of shielding gas flow. When the machine's trigger circuit is engaged, the 120V coil energizes, lifting the internal plunger to allow gas to pass through to the torch. Upon release, the valve closes instantly, preventing gas waste and ensuring the weld pool is protected only during the active arc cycle and post-flow duration.

Manufactured to meet the strict engineering standards of the ESAB/Tweco/Thermal Arc family, this component ensures seamless integration with compatible machine control boards. The 120V AC specification is a common control voltage in many industrial power sources, making this a vital spare part for maintenance departments servicing older Thermal Arc inverters or specific Tweco setups. Failure of a solenoid valve typically manifests as either a lack of shielding gas (resulting in porosity) or a valve that is stuck open (wasting expensive gas). Replacing the unit with this genuine OEM part restores factory-specified functionality.

The valve features robust housing materials capable of withstanding the thermal fluctuations and vibrational stresses common in welding environments. Its port configuration is designed to match the internal plumbing of the specific machine models it services, minimizing the need for adapters or retrofitting. For maintenance personnel, verifying the coil voltage is essential before installation; this unit is strictly for 120V control circuits and is not interchangeable with 24V or 48V systems often found in other equipment.

Key Technical Specifications:

  • Input Voltage: 120V AC
  • Part Number: 404162-004
  • Function: On/Off Gas Flow Control
  • Compatibility: Select Thermal Arc / Tweco Power Sources
Additional Information
Packaging Description:1 Per Ea, pack of 1
Voltage:120V
Product Type:Solenoid Valve
Application:Gas Flow Control, Welding Machine Repair
----- new values below ----
Product Type:Solenoid Valve
Application:Gas Flow Control, Welding Machine Repair
Compatible Brands:Thermal Arc, Tweco, ESAB
Brand:Tweco
Voltage:120V
Packaging Description:1 Per Ea

INCLUDED

  • 1 x 120V Solenoid Valve Assembly

APPLICATIONS

  • Replacement of faulty gas solenoids in Thermal Arc / Tweco welders
  • Repair of plasma cutter air/gas control systems (check voltage compatibility)
  • Restoring proper shielding gas flow in industrial power sources
  • Fixing gas leak issues caused by stuck-open valves

FAQ

This solenoid valve operates on 120V AC. Please verify your machine's control circuit voltage before ordering, as some machines use 24V or 48V valves.

Yes, this is a genuine OEM replacement part for Tweco and compatible Thermal Arc equipment, ensuring proper fit and performance.

Common symptoms include a lack of shielding gas at the torch (causing porosity), gas leaking continuously when the machine is idle, or the valve making a buzzing noise without opening.

While solenoid valves are sometimes used for water, this specific part number is typically designated for gas control. Consult your machine's manual to confirm the correct part number for water cooler applications.

Installation involves disconnecting the machine from power, removing the machine cover, disconnecting the gas lines and electrical leads from the old valve, and installing the new one in reverse order. Ensure all gas connections are leak-tested.

No, it is specific to machines designed for this form factor and 120V operation, primarily within the Thermal Arc / Tweco product lines. Check your parts manual for SKU 404162-004.

Typically, the valve is supplied as the solenoid assembly itself. You may need to transfer existing fittings from your old valve or purchase new ones if the threads differ, though OEM replacements usually match the original plumbing.

If your tank is open and the regulator is set, a failure of the solenoid valve to open is a common cause. This can be due to a bad coil in the valve or a control board issue not sending voltage to the valve.