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242849 - Miller 242849 Compressor Intake Control Valve

Packaging: 1 PER EA
$3,228.34/EA $2,110.84/1 PER EA only $2,110.84/EASave 35%

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OVERVIEW

Genuine Miller 242849 Control Intake Compressor Valve

Maintain the peak performance of your industrial equipment with the Miller 242849 Valve, Control Intake Compressor. This component is a critical replacement part designed specifically for Miller Electric's line of heavy-duty engine-driven welders and power systems that feature integrated air compressors. When your equipment operates in demanding environments, every sub-assembly must function in perfect harmony. The intake control valve plays a pivotal role in the pneumatic system, regulating the flow of air into the compressor element to match the demand, ensuring efficiency and safety.

As a genuine Original Equipment Manufacturer (OEM) part, this valve guarantees a precise fit and seamless integration with your existing Miller machinery. Unlike aftermarket alternatives that may suffer from tolerance issues or inferior materials, the Miller 242849 is built to the exact specifications required by Miller's engineering team. This ensures that your compressor cycles correctly, loads and unloads as intended, and maintains the appropriate system pressure without causing strain on the engine or the compressor air end.

Technical Importance of the Intake Valve

In compressor systems found on units like the Miller Air Pak or EnPak series, the intake control valve (often referred to as the inlet valve or unloader) is the gatekeeper of the air system. It opens to allow air in when compression is needed and closes to stop air flow when the system reaches cutoff pressure. A malfunctioning valve can lead to several operational issues, including:

  • Failure to Build Pressure: If the valve remains stuck closed, the compressor cannot intake air to compress.
  • Continuous Pumping: If stuck open or unable to seal, the compressor might run continuously, leading to safety valve actuation or excessive wear.
  • Oil Backflow: In some rotary screw designs, the intake valve also acts as a check valve to prevent oil from spitting back out through the air filter on shutdown.

Replacing a faulty valve with the Miller 242849 restores the sophisticated control logic of your machine, protecting your investment and minimizing downtime.

Quality and Durability

Miller Electric is renowned for building "Blue" machines that withstand the rigors of construction sites, mines, and fabrication yards. The replacement parts are no exception. This valve assembly is constructed from high-grade materials resistant to heat, vibration, and the corrosive nature of compressed air environments. By choosing the authentic Miller 242849, you are ensuring that your welder/generator/compressor unit remains compliant with factory performance standards.

Additional Information
Packaging Description:1 Per Ea
Part Type:Intake Control Valve
Compatible Equipment:Miller Air Pak Systems, Miller EnPak Systems
----- new values below ----
Part Type:Intake Control Valve
System Application:Air Compressor
Compatible Equipment:Miller Air Pak Systems, Miller EnPak Systems
Brand:Miller
Packaging Description:1 Per Ea

INCLUDED

  • 1x Valve, Control Intake Compressor (242849)

APPLICATIONS

  • Repairing Miller engine-driven welders with built-in compressors (e.g., Air Pak models).
  • Maintenance of Miller EnPak auxiliary power systems.
  • Replacement of worn or malfunctioning compressor intake valves.
  • Restoring proper load/unload cycling in industrial compressor units.

FAQ

It controls the intake of air into the compressor element, regulating when the compressor loads (pumps air) and unloads (idles).

Yes, this is an authentic OEM replacement part manufactured by Miller Electric.

Failure can cause the compressor to stop building pressure, run continuously without cutting off, or leak oil back through the intake filter.

Installation should be performed by a qualified technician familiar with compressor systems, as improper installation can lead to safety hazards.

It fits specific models equipped with air compressors (often designated as 'Air Pak'). Please verify your machine's serial number against the parts manual.

Genuine Miller parts typically carry a warranty against manufacturing defects. Consult the specific warranty terms for replacement parts.

Symptoms include the compressor failing to build pressure despite the engine running, or air hissing from the intake after shutdown.

This part is specifically for the air compressor system on the machine, not the diesel or gas engine itself.