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0558102529 - ESAB Rebel 235ic Replacement Wire Drive Motor Assembly

Packaging: pack of 1
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$687.41/EA $500.48/pack of 1 only $500.48/EASave 27%

Usually ships within 3-5 business days

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OVERVIEW

Restore Precision to Your Welding Operations

The ESAB Wire Feeder Assembly (0558102529) is a critical replacement component designed exclusively for the Rebel EMP 235ic (CSA) multi-process welding machine. In the world of MIG and Flux-Cored welding, the consistency of wire delivery is paramount. Even the most advanced power source cannot compensate for a wire feeder that slips, stutters, or fluctuates in speed. This genuine OEM assembly replaces the internal drive mechanism, including the motor and gearbox, ensuring that your machine operates with the precision engineering it was built for.

Over time, the mechanical components of a wire drive system can experience wear from dust, metal shavings, and thermal cycling. This degradation often manifests as erratic arc starts, burnback issues, or inconsistent bead profiles. By installing this factory-original assembly, you are not just repairing a part; you are revitalizing the entire feeding system of your welder. The assembly is calibrated to match the specific voltage and torque requirements of the Rebel 235ic's control board, ensuring that the wire feed speed (WFS) you set on the digital display is exactly what is delivered to the gun.

This unit is built to ESAB's rigorous standards for durability and reliability. It features a robust housing and high-quality internal gears designed to handle the torque required for pushing various wire types, including solid steel, stainless, and flux-cored wires. For industrial environments where downtime equals lost revenue, relying on genuine ESAB parts minimizes the risk of repeat failures and ensures seamless integration with your existing equipment.

Key Benefits of OEM Replacement

Using non-OEM parts in sophisticated inverter machines like the Rebel series can lead to calibration errors or even damage to the main PCB. This assembly (0558102529) guarantees electrical compatibility and mechanical fitment, making the repair process straightforward and safe. Whether you are a service technician maintaining a fleet or a shop owner keeping your primary machine running, this wire feeder assembly provides the assurance of quality that comes with the ESAB name.

Additional Information
Packaging Description:1 Per Ea, pack of 1
Compatible Model:Rebel EMP 235ic
Part Type:Wire Feeder Assembly
Application:Flux-Cored Welding, MIG Welding
Component Type:Internal Drive Motor Assembly
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Application:MIG Welding, Flux-Cored Welding
Component Type:Internal Drive Motor Assembly
Machine Series:Rebel Series
Brand:ESAB
Compatible Model:Rebel EMP 235ic
Part Type:Wire Feeder Assembly
Packaging Description:1 Per Ea

INCLUDED

  • 1 x Complete Wire Feeder Assembly (Motor and Gearbox Housing)
  • Installation Hardware (pre-assembled on unit where applicable)
  • Electrical Connectors for Control Board

APPLICATIONS

  • Repairing ESAB Rebel EMP 235ic welding machines with faulty wire feed systems.
  • Restoring consistent wire feed speed in industrial MIG welding setups.
  • Replacing worn-out or burnt-out drive motors in high-usage fabrication shops.
  • Maintenance of CSA-spec Rebel welding equipment.

FAQ

No, this specific part number (0558102529) is listed for the Rebel EMP 235ic (CSA). The 215ic and 235ic may have different internal components and motor specifications. Always check your machine's parts manual to confirm.

Typically, the wire feeder assembly includes the motor and gearbox mechanism. Drive rolls are usually sold separately or can be transferred from your existing unit, as they are specific to the wire size you are running.

Common signs include inconsistent wire feed speed that doesn't match the settings, the motor making grinding noises, the wire stopping intermittently despite good tension, or the motor failing to turn at all.

Yes, this is a genuine ESAB OEM replacement part, ensuring it meets the exact specifications and quality standards of your original equipment.

Installation requires opening the machine case. It involves disconnecting the power, unplugging the electrical harness for the motor, unbolting the old assembly, and reversing the steps. It is a repair suitable for a technician or a mechanically inclined user.

If the bird-nesting is caused by a jerky or failing motor, yes. However, bird-nesting can also be caused by liner issues, incorrect tension settings, or wrong drive rolls, so check those consumables first before replacing the motor.

OEM replacement parts typically carry a warranty against manufacturing defects. Please consult the specific warranty policy provided by the retailer or ESAB for replacement parts.

Yes, the assembly drives the wire, so it works for aluminum. However, for aluminum, you must ensure you are using the correct U-groove drive rolls and a Teflon liner in your gun to prevent feeding issues.