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262548 - Miller 262548 Main Power Transformer for SubArc 1250 Digital

Packaging: 1 PER EA
$40,555.37/EA $31,024.86/1 PER EA only $31,024.86/EASave 23%

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OVERVIEW

Genuine Miller Main Power Transformer for SubArc Systems

The Miller 262548 is the specific Main Power Transformer Assembly designed for the Miller SubArc AC/DC 1250 Digital welding power source. As a critical internal component of high-amperage submerged arc welding systems, this transformer is responsible for the primary stage of power conversion, stepping down high-voltage input power into the high-current, low-voltage output required for heavy industrial welding applications. This assembly is manufactured to Miller Electric's precise engineering standards, ensuring it meets the rigorous electrical and thermal requirements of the SubArc 1250 Digital series.

In industrial environments where submerged arc welding (SAW) is utilized, equipment reliability is paramount. The SubArc AC/DC 1250 Digital is a powerhouse machine often integrated into automated lines for beam fabrication, pressure vessel manufacturing, and pipe welding. The main transformer (262548) is built with heavy-gauge windings and a high-grade magnetic core to handle the 100% duty cycle often required in these settings. Using non-OEM or refurbished transformers in such sophisticated digital power sources can lead to arc instability, communication errors within the digital control loop, or catastrophic failure under load. This genuine Miller part ensures that the inductance, impedance, and voltage transformation ratios are exactly aligned with the machine's control software.

Installation of the 262548 transformer restores the power source to its original operational state. It is designed to fit physically within the chassis of the SubArc AC/DC 1250 Digital without modification, aligning perfectly with mounting points and electrical busbar connections. For maintenance teams and industrial electricians responsible for the upkeep of large-scale welding automation, sourcing the correct OEM transformer is the only way to guarantee the longevity of the repair and the safety of the equipment. This component is the heart of the power block, enabling the AC/DC square wave capabilities that make the SubArc 1250 Digital a versatile tool for modern fabrication.

Additional Information
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Part Type:Main Power Transformer Assembly
Compatible Machine:SubArc AC/DC 1250 Digital
Application:Submerged Arc Welding Power Source Repair
Brand:Miller OEM
Packaging Description:1 Per Ea

INCLUDED

  • 1 x Main Power Transformer Assembly (262548)

APPLICATIONS

  • Repairing Miller SubArc AC/DC 1250 Digital power sources.
  • Restoring power conversion functionality in automated welding systems.
  • Maintenance of heavy industrial submerged arc welding equipment.
  • Replacement of shorted, open, or damaged main transformers.

FAQ

No, the 262548 is specifically listed for the SubArc AC/DC 1250 Digital. Older DC series or non-digital machines likely use different transformer assemblies with different winding configurations.

Typically, the 'Main Power Transformer Assembly' refers to the magnetic component (core and coils). Rectifiers and other power block components are usually sold separately unless specified as a complete power block module.

Symptoms can include the machine tripping the input breaker immediately upon power-up, a loud humming or buzzing noise without output, smoke or burning smells from the machine, or zero welding output despite the controls being on.

Yes, this is a genuine Miller OEM part, SKU 262548, ensuring exact compatibility and performance standards.

Due to the high voltages, heavy weight, and complexity of the SubArc 1250 Digital, this part should only be installed by a certified welding equipment repair technician or a qualified industrial electrician.

The SubArc 1250 Digital relies on precise feedback loops. An OEM transformer ensures the impedance and output characteristics match what the digital control board expects, preventing arc instability or board damage.

Miller OEM replacement parts typically carry a warranty against manufacturing defects. Please consult the specific warranty terms for replacement parts at the time of purchase.

While the exact weight is not specified here, main transformers for 1250-amp machines are extremely heavy (often exceeding 100-200 lbs) and will require mechanical lifting aids for installation.