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276898 - Miller 276898 High Frequency Litz Wire Transformer

Packaging: 1 per ea
$1,526.75/ea $947.45/1 per ea only $947.45/eaSave 38%

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OVERVIEW

Restore Factory Performance with Miller OEM Parts

The Miller 276898 XFMR, HF Litz/Litz is a specialized high-frequency transformer designed as a direct replacement for specific Miller welding power sources. In the complex architecture of modern welding machines, particularly those utilizing inverter technology or high-frequency arc starting, the quality of magnetic components is paramount. This transformer is engineered to meet the exact specifications of the original equipment, ensuring that your machine operates safely and reliably after repair.

Advanced Litz Wire Construction

The designation "Litz/Litz" refers to the use of Litz wire for the windings. Litz wire consists of many thin wire strands, individually insulated and twisted or woven together in a carefully prescribed pattern. This construction is critical for components handling high-frequency alternating currents. At high frequencies, standard solid conductors suffer from the "skin effect," where current tends to flow only on the outer surface of the wire, increasing resistance and heat. Litz wire mitigates this by distributing the current equally among all strands, significantly reducing power loss and operating temperature. This ensures the transformer delivers consistent power without overheating during extended welding sessions.

Critical for Arc Stability

Transformers in welding machines often play a vital role in stepping up voltage for arc initiation or regulating power within the inverter stage. A failing transformer can lead to erratic arc starting, unstable welding output, or complete machine failure. By installing the genuine Miller 276898, you are ensuring that the inductance, resistance, and saturation characteristics match the control board's requirements perfectly. This eliminates compatibility issues that can arise with generic aftermarket parts and protects other sensitive electronics within the welder from damage.

Professional Grade Durability

Miller Electric is known for building equipment that withstands harsh industrial environments. This replacement transformer is built to the same rigorous standards, featuring high-grade insulation and robust core materials to resist vibration, thermal cycling, and electrical stress. Whether you are repairing a TIG runner or a multiprocess inverter, this OEM part is the best choice for long-term reliability.

Additional Information
Packaging Description:1 Per Ea, pack of 1
Component Type:High Frequency Transformer
Application:Welding Machine Repair
----- new values below ----
Component Type:High Frequency Transformer
Wire Construction:Litz Wire
Application:Welding Machine Repair
Brand:Miller OEM
Packaging Description:pack of 1

INCLUDED

  • 1 x Miller 276898 XFMR, HF Litz/Litz Transformer

APPLICATIONS

  • Replacement of failed high-frequency transformers in Miller welding machines.
  • Repair of inverter power sources requiring Litz wire magnetic components.
  • Restoration of TIG high-frequency arc starting functions.
  • Maintenance of industrial welding equipment to factory specifications.

FAQ

Litz wire is used to reduce the skin effect and proximity effect losses in conductors carrying high-frequency alternating currents, ensuring the transformer operates efficiently without excessive heating.

You must check your welding machine's parts manual or look up the serial number on the Miller website to confirm that part number 276898 is the correct replacement for your specific model.

Yes, this is a genuine Miller OEM (Original Equipment Manufacturer) product, ensuring it meets the exact specifications of your equipment.

Installation involves working with internal high-voltage components. For safety and to prevent damage to the machine, it is highly recommended that a certified welding equipment repair technician perform the installation.

Symptoms can include the inability to start a TIG arc without touching the tungsten (loss of HF start), weak or intermittent arc starting, or the machine shutting down due to power supply errors.

OEM repair parts typically do not come with detailed installation manuals, as they are intended for service technicians who reference the machine's technical service manual.

XFMR is a standard industry abbreviation for "Transformer."