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040204 - Miller 18-Inch Spot Welder Tongs Pair (040204)

Packaging: 1 PER EA
$854.95/EA $687.89/1 PER EA only $687.89/EASave 20%

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OVERVIEW

Maximize Your Reach with Miller 18-Inch Spot Welder Tongs

When working with large sheet metal assemblies, standard spot welder tongs often fall short, leaving the center of your workpiece inaccessible. The Miller 040204 18-Inch Tongs are the essential accessory for fabricators who need to extend the capabilities of their portable resistance welders. Designed as a direct replacement for the standard arms found on Miller MSW and LMSW series machines, these tongs provide a substantial 18-inch reach, allowing you to place spot welds deep within ductwork, cabinetry, and automotive panels with ease.

Crafted from high-quality copper alloy, these tongs are engineered to maintain excellent electrical conductivity while withstanding the mechanical stress of clamping. In resistance spot welding, the integrity of the arms is critical; they must carry high amperage current to the tips without overheating or flexing excessively. Miller's genuine 18-inch tongs offer the rigidity required to apply consistent pressure, ensuring strong, reliable welds even at the maximum extension. Whether you are repairing vintage vehicle bodies or fabricating custom HVAC components, these tongs transform your portable unit into a versatile deep-throat spot welder.

Installation is straightforward and quick, minimizing downtime in your shop. Simply unbolt the existing shorter tongs from your Miller MSW-41 or LMSW-52 unit and secure the 040204 pair in their place. The set includes both the upper and lower arms, perfectly matched to ensure tip alignment. By investing in genuine Miller accessories, you ensure that your equipment operates at peak performance, maintaining the manufacturer's specifications for duty cycle and weld quality. Upgrade your toolkit today and tackle larger projects with confidence.

Additional Information
Packaging Description:1 Per Ea
Length :18 in
Material:Copper Alloy
Compatibility:Miller LMSW Series, Miller MSW Series
Accessory Type:Spot Welder Tongs
Cooling Method:Air Cooled
----- new values below ----
Accessory Type:Spot Welder Tongs
Reach:18 inches
Sold As:Pair
Cooling Method:Air Cooled
Length:18 in
Material:Copper Alloy
Compatibility:Miller MSW Series, Miller LMSW Series

INCLUDED

  • 1 x Upper 18-Inch Tong
  • 1 x Lower 18-Inch Tong
  • Standard Spot Welding Tips (Pre-installed or Integrated)

APPLICATIONS

  • HVAC ductwork fabrication and repair
  • Automotive body panel restoration
  • Metal cabinetry and enclosure manufacturing
  • Sign making and sheet metal joining
  • Industrial maintenance and repair operations (MRO)
  • Deep-reach spot welding applications

FAQ

These tongs are designed specifically for Miller portable spot welders, including models MSW-41, MSW-41T, LMSW-52, and LMSW-52T.

The Miller 040204 tongs provide an 18-inch (457 mm) reach, measured from the machine face to the electrode tips.

Yes, these tongs typically come as complete arms ready to accept standard spot welding duties. They are designed to function as the conductive arms and tip holders.

Yes, longer tongs increase the electrical resistance and may slightly reduce the maximum thickness capacity compared to standard 6-inch tongs. Always consult your machine's manual for capacity charts relative to tong length.

No, the Miller 040204 tongs are air-cooled, matching the design of the portable air-cooled MSW and LMSW spot welders.

They are manufactured from a high-grade copper alloy to ensure maximum electrical conductivity and structural rigidity.

While they are designed for Miller machines, they may fit other spot welders with similar mounting diameters (typically 5/8 inch or similar), but compatibility is not guaranteed by the manufacturer.

The Miller 040204 is sold as a pair, containing one upper tong and one lower tong.