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0461235880 - ESAB A6 Mastertrac Submerged Arc Welding Tractor with PEK Controller

Packaging: pack of 1
$57,631.38/EA $34,777.56/pack of 1 only $34,777.56/EASave 40%

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SKU: ESB0461235880 Categories: ,

OVERVIEW

Advanced Automation for Heavy Fabrication

The ESAB A6 Mastertrac SAW PEK (SKU: 0461235880) is a premier self-propelled automatic welding machine designed for the rigorous demands of heavy industrial fabrication. Engineered for the Submerged Arc Welding (SAW) process, this unit is a cornerstone of productivity in sectors such as shipbuilding, bridge construction, and pressure vessel manufacturing. The system is built around the modular A6 welding head, renowned for its durability and capacity to handle high currents and heavy wire diameters, ensuring maximum deposition rates and structural integrity in critical welds.

At the heart of this configuration is the PEK Process Controller. This advanced digital interface replaces traditional analog controls, offering operators and welding engineers precise command over every aspect of the welding procedure. The PEK unit allows for the pre-setting of parameters, real-time monitoring, and the storage of welding programs (memory channels). This digital integration ensures repeatability across shifts and operators, significantly reducing the risk of weld defects and the need for costly rework. The controller communicates directly with the power source and the tractor's drive motor to maintain constant welding conditions, even if external variables fluctuate.

Mechanically, the A6 Mastertrac features a robust 4-wheel drive system. This design provides superior traction and stability compared to 2-wheel drive alternatives, allowing the tractor to travel smoothly over inclined surfaces or uneven plates. The tractor's speed is electronically regulated via the PEK controller, ensuring a consistent heat input profile along the entire length of the seam. The unit typically includes a heavy-duty wire feed mechanism capable of feeding solid wires ranging from 3.0mm to 6.0mm (depending on specific contact tip configuration), making it ideal for single-pass or multi-pass heavy plate welding.

The modularity of the A6 system is a key technical advantage. While this specific SKU is configured for SAW with the PEK controller, the A6 platform allows for future adaptations, such as conversion to GMAW or the addition of twin-wire or tandem-wire setups, providing a future-proof investment for evolving production lines. The system integrates seamlessly with ESAB's range of heavy-duty power sources, such as the LAF (DC) and TAF (AC) series.

Additional Information
Packaging Description:1 Per Ea, pack of 1
Weld Process:Submerged Arc Welding (SAW)
Drive System:4-Wheel Drive
Application:Beam Welding, Heavy Duty Automatic Welding, Shipbuilding
Duty Cycle:100% at 1500A (Typical for A6 Head)
Wire Diameter Capacity:3.0mm - 6.0mm (Single Wire)
----- new values below ----
Controller Type:PEK Process Controller
Drive System:4-Wheel Drive
Application:Heavy Duty Automatic Welding, Beam Welding, Shipbuilding
Duty Cycle:100% at 1500A (Typical for A6 Head)
Wire Diameter Capacity:3.0mm - 6.0mm (Single Wire)
Brand:ESAB
Weld Process:Submerged Arc Welding (SAW)
Packaging Description:1 Per Ea

INCLUDED

  • A6 Mastertrac Tractor Unit
  • PEK Process Controller
  • Wire Feed Mechanism
  • Flux Hopper
  • Control Cables
  • User Manual

APPLICATIONS

  • Heavy Shipyard Fabrication (Deck and Hull welding)
  • Bridge Girder Manufacturing
  • Pressure Vessel and Tank Fabrication
  • Structural Steel Beam Welding
  • Wind Tower Manufacturing
  • Pipe Mill Applications

FAQ

The A6 Mastertrac is primarily designed for Submerged Arc Welding (SAW), but the modular A6 head can often be adapted for Gas Metal Arc Welding (GMAW/MIG) with the correct conversion parts.

The PEK controller is a digital process controller that manages welding voltage, current (wire feed speed), and travel speed. It allows for pre-setting parameters, data storage (memory channels), and menu-based configuration.

Yes, the A6 Mastertrac features a 4-wheel drive self-propelled carriage that travels along the workpiece or a track.

It is typically compatible with ESAB's heavy-duty SAW power sources, such as the LAF (DC) and TAF (AC) series, which communicate with the PEK controller.

Yes, the PEK controller includes a memory function that allows you to save and recall specific welding parameter sets for different jobs.

The standard A6 SAW head typically handles solid wires from 3.0mm up to 6.0mm, depending on the specific contact jaws and feed rolls installed.

While it is a heavy-duty industrial machine, it is designed to be portable within a shop environment. It can be lifted by crane or manually positioned on the plate.

Standard configurations usually include a flux hopper. A vacuum flux recovery system is often an optional accessory or a separate add-on, though some kits may include it.