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WELC1019 - Cougartron ProPlus 110V Electrochemical Weld Cleaning System Kit

Packaging: 1 of each

Sorry, product has been discontinued by the vendor.

OVERVIEW

Advanced Electrochemical Weld Cleaning & Passivation System

The Cougartron ProPlus Starter Pack (110V) represents the pinnacle of industrial electrochemical weld cleaning technology. Engineered for fabrication environments requiring speed, safety, and superior finish quality, the ProPlus system eliminates the need for hazardous pickling pastes and labor-intensive mechanical grinding. At the heart of the system is the proprietary CougarSense digital technology, which actively monitors and regulates the 50-amp power output to ensure consistent performance regardless of load variations. This intelligent control allows the unit to maintain a cleaning temperature of approximately 572°F (300°C), significantly higher than traditional felt-pad systems, ensuring rapid removal of heat tint, discoloration, and oxidation.

Designed for versatility, the ProPlus is capable of handling both TIG and light MIG welds on stainless steel and aluminum substrates. The system performs three critical functions simultaneously: cleaning, passivation, and electropolishing. This restores the chromium oxide layer on stainless steel immediately after welding, preventing corrosion and ensuring compliance with ASTM passivation standards. The unit's robust design features a splash-proof, sealed housing ideal for harsh workshop environments. Operators can utilize the machine's dual-brush capability to double the cleaning width, drastically reducing processing time on long weld seams or large fabrications.

The Starter Pack is a comprehensive turnkey solution, supplied with all necessary fluids, neutralizing agents, and accessories to commence operation immediately. The inclusion of the specialized CGT-350 fluid works in synergy with the high-current output to dissolve impurities without etching the base metal. With its portable form factor and detachable leads extending up to 52 feet (with optional extensions), the ProPlus offers unmatched flexibility for both benchtop and on-site applications.

Additional Information
Brand:Cougartron
Voltage:110 V
Amperage:50
Packaging Description:1 of 1
Process Type:Electrochemical Weld Cleaning, Passivation, Electropolishing, Marking
Input Voltage:110V
Output Current:50 Amps
Output Voltage:14V
Compatible Metals:Stainless Steel, Aluminum
Weld Compatibility:TIG (Light and Dark), MIG (Light)
Weight:15 kg
Dimensions:8.6" x 12.5" x 7"
Warranty:2 Years (after registration)
Weld Process:Wire Feeder
Duty Cycle:N/A

INCLUDED

  • Cougartron ProPlus Machine Unit
  • Orange Lead with Handle
  • Black Lead with Clamp
  • 10 x Cougartron Superbrush (Powerbrush compatible)
  • Wand and Twist Shroud Set
  • 1 Quart CGT-350 Weld-Cleaning and Polishing Fluid
  • 0.5 Quart CGT-N1 Neutralizing Fluid
  • Microfiber Cloth
  • Spray Bottle
  • Dipping Container
  • USB with User Manual and MSDS
  • Carrying Case

APPLICATIONS

  • Cleaning and passivation of TIG welds on stainless steel
  • Removal of heat tint and discoloration from light MIG welds
  • Electropolishing of stainless steel surfaces
  • Maintenance and repair of food and beverage processing equipment
  • Fabrication of pharmaceutical and medical grade steel components
  • Aluminum weld cleaning and surface preparation
  • Electrochemical marking (requires optional marking kit)

FAQ

The Cougartron ProPlus is significantly safer and faster. It eliminates the use of hydrofluoric acid found in pickling pastes, reduces fume hazards, and cleans and passivates the surface instantly, whereas paste requires a long dwell time and hazardous disposal.

Yes, the ProPlus is powerful enough (50 Amps) to clean light to medium MIG welds, in addition to TIG welds. For very heavy MIG welds, multiple passes or a higher-amperage machine might be recommended, but ProPlus handles most standard applications effectively.

The kit includes 1 quart of CGT-350 Weld-Cleaning and Polishing Fluid and 0.5 quart of CGT-N1 Neutralizing Fluid. The neutralizing fluid is essential for removing acid residue after cleaning to prevent white acid marks.

The ProPlus is designed to support up to two brushes simultaneously. This effectively doubles the cleaning width, allowing you to clean larger areas or wider weld seams in a single pass.

This specific SKU (WELC1019) is the 110V version, suitable for standard North American 110-120V outlets. It operates at 50/60Hz.

Yes, the unit weighs approximately 33 lbs (15 kg) and comes in a durable, splash-proof carrying case with a handle, making it easy to transport to different job sites.

Cougartron offers a 2-year warranty on the machine after registration.

Yes, the ProPlus has a marking mode. However, you will need to purchase a separate marking kit (stencil, marking head, and marking fluid) to utilize this feature.

CATALOGUE & SPEC SHEETS

Spec Sheet