AU-R004786 - Fanuc CRX-25A Welding Cobot Package with Power Wave R450

High-Capacity Collaborative Welding Automation

The Custom Fanuc CRX-25A Cobot Arm with Lincoln Power Wave R450 represents the pinnacle of heavy-duty collaborative welding integration. This system pairs Fanuc's strongest collaborative robot, the CRX-25A, with Lincoln Electric's flagship advanced process power source, the Power Wave R450. Designed for manufacturers who require the flexibility of a cobot but the reach and capacity of a traditional industrial robot, this package bridges the gap between manual welding and fully enclosed robotic cells.

Fanuc CRX-25A: Extended Reach and Payload

The CRX-25A is distinguished by its impressive 25 kg payload and 1,889 mm reach. This extended operating envelope allows the system to weld larger assemblies and reach across wider fixtures without the need for an external track or frequent base repositioning. The high payload capacity ensures that the arm can easily handle heavy-duty water-cooled torches, seam tracking sensors, and vision systems without compromising motion stability or speed. The arm is rated IP67, making it impervious to welding dust, spatter, and oil mist, ensuring long-term reliability in harsh shop environments.

Lincoln Power Wave R450: Intelligent Power

At the heart of the welding process is the Lincoln Power Wave R450. This 450-amp, 100% duty cycle machine utilizes Lincoln's proprietary Waveform Control Technology® to optimize the arc for every phase of the welding cycle. It supports advanced processes such as Rapid X™, Low Fume Pulse™, and Precision Pulse™, providing superior penetration and bead appearance while minimizing spatter. The system is fully integrated via ArcLink®, allowing the robot controller to communicate directly with the power source for precise parameter adjustments on the fly.

Seamless Integration and Data

This custom package is designed for Industry 4.0 compliance. The Power Wave R450 features built-in Ethernet connectivity, enabling the use of CheckPoint® Production Monitoring. This allows facility managers to track weld quality, OEE (Overall Equipment Effectiveness), and consumable usage in real-time from any web-enabled device. The combination of Fanuc's reliability and Lincoln's process expertise creates a robust solution for high-mix, low-to-medium volume production environments.