102128 - Lincoln Electric & FANUC CRX-25iA Aluminum Welding Cobot Package

Industrial Precision with Collaborative Flexibility

The Custom FANUC CRX-25iA Cobot Arm integrated with the Lincoln Power Wave R450 represents the pinnacle of accessible industrial automation. Designed for high-mix, low-volume production environments as well as heavy industrial fabrication, this system bridges the gap between manual welding flexibility and robotic consistency. The core of the system is the FANUC CRX-25iA, a collaborative robot boasting a substantial 25kg payload and extended reach, allowing it to handle heavy-duty water-cooled torches and access large parts with ease. Unlike traditional industrial robots, the CRX series is built with sensitive contact stop sensors, enabling it to work safely in close proximity to human operators.

Powering the arc is the Lincoln Electric Power Wave R450, a machine renowned for its Waveform Control Technology®. This power source provides rapid arc response and allows for the utilization of advanced pulse processes that are critical for controlling heat input on aluminum substrates. The package is specifically tailored for aluminum applications through the inclusion of the Lincoln AutoDrive® SA Aluminum ServoTorch. This servo-driven torch system is located directly at the robot wrist, providing a push-pull effect that eliminates the friction and feeding issues commonly associated with soft aluminum wires in long cable runs.

The system includes a comprehensive suite of peripherals designed to maximize uptime and quality. The Torchmate® Calibration System ensures that the Tool Center Point (TCP) remains accurate, automatically compensating for any torch deviation. The Advanced Process Module expands the system's capabilities, allowing for detailed monitoring and control over weld parameters. With a heavy-duty wire reel stand and a water-cooled setup, this package is engineered for continuous, high-performance operation in demanding manufacturing sectors.