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500576 - Hobart AirForce 40i 120/240V Plasma Cutter with XT40R Torch

Packaging: 1 per ea
$3,434.42/ea $3,196.94/1 per ea only $3,196.94/eaSave 7%

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OVERVIEW

Hobart AirForce 40i Plasma Cutter: Portable Power for Precision Cutting

The Hobart AirForce 40i Plasma Cutter (500576) represents a significant leap forward in portable metal cutting technology. Engineered for professionals in light industrial manufacturing, HVAC, auto body, and general fabrication, this unit combines a compact form factor with robust cutting capabilities. Weighing in at just 21 lbs (9.5 kg), the AirForce 40i is approximately 30% lighter and 50% smaller than its predecessors, making it exceptionally easy to transport to job sites or move around the workshop.

Dual-Voltage Versatility with MVP Technology

One of the standout features of the AirForce 40i is Hobart's Multi-Voltage Plug (MVP) technology. This system allows the machine to connect seamlessly to common 120V or 240V power receptacles without the need for tools. Operators simply choose the adapter cord with the appropriate plug and connect it to the power cord's L6-30R twist lock. This flexibility ensures that you can find power almost anywhere, from a standard household outlet to a heavy-duty industrial generator.

Superior Cutting Performance

Despite its small size, the AirForce 40i delivers up to 40 Amps of cutting power. It is rated to clean cut 5/8-inch mild steel and can sever up to 7/8-inch material. The unit utilizes the ergonomic XT40R torch, designed for increased comfort and safety with a unique trigger mechanism. The torch and consumables are protected by a postflow cooling circuit, which continues to circulate air after the trigger is released, significantly extending the life of tips and electrodes.

Advanced Internal Protection

Hobart has integrated several advanced technologies to ensure longevity and reliability. Wind Tunnel Technology prevents abrasive dust and particles from being blown onto critical internal components, while the Fan-On-Demand system operates the cooling fan only when necessary, reducing noise and power consumption. Additionally, Power Factor Correction (PFC) circuitry allows the unit to draw up to 30% less amperage than competitors, minimizing nuisance circuit breaker trips and allowing for the use of longer extension cords.

Additional Information
Brand:Hobart
Amperage:40
Voltage:120/240 V
Weld Process:Plasma Cutting
Duty Cycle:60%
Packaging Description:1 of each
Input Power:120/240V, 1-Phase
Rated Output:40 A at 140 VDC
Air Requirement:6.0 CFM at 90-120 PSI
Dimensions:9 in (H) x 5.5 in (W) x 13.25 in (D)
Weight:9.5 kg
Torch Model:XT40R
Warranty:Hobart 5/3/1 Industrial Warranty

INCLUDED

  • AirForce 40i plasma cutter
  • 12 ft. (3.7 m) XT40R hand-held torch
  • 12 ft. (3.7 m) work cable with clamp
  • 12 ft. (3.7 m) power cord with 240 V L6-30P twist lock plug
  • MVP adapters: 240 V, 50A (6-50P) plug and 120 V, 15 A (5-15P) plug
  • Built-in gas/air filter and regulator
  • Extra consumables (2 tips, shield deflector, and electrode)
  • Cable management strap

APPLICATIONS

  • Sheet Metal Fabrication: Precise cutting for HVAC ductwork and custom enclosures.
  • Automotive Repair: Ideal for auto body work, frame modification, and exhaust systems.
  • Farm and Ranch: Portable enough for field repairs on equipment and fencing.
  • Maintenance and Repair (MRO): Versatile tool for facility maintenance and general repairs.
  • Plumbing: Cutting pipes and fitting adjustments on site.
  • Construction: Cutting steel studs, brackets, and reinforcement bars.

FAQ

The Hobart AirForce 40i is rated to clean cut 5/8 inch (15.9 mm) mild steel and can sever up to 7/8 inch (22.2 mm) mild steel at 50% duty cycle.

Yes, the AirForce 40i requires a separate source of clean, dry compressed air. It needs approximately 6.0 CFM (cubic feet per minute) at 90 to 120 PSI.

Yes, thanks to the MVP (Multi-Voltage Plug) technology, you can use the included 120V adapter to run the machine on a standard 15A or 20A household outlet, though cutting capacity will be lower compared to 240V operation.

Yes, the unit comes complete with a 12-foot XT40R hand-held plasma torch.

Yes, the AirForce 40i is compatible with engine-driven welders or generators that have a 240V receptacle and provide at least 8 kW of power.

It uses Hobart XT40R specific consumables, including electrodes (770791), tips (770797), and shield deflectors (770793).

Yes, it features a Pilot Arc Controller that allows you to cut expanded or perforated metals without re-triggering the torch.

It comes with the Hobart 5/3/1 Industrial Warranty: 5 years on transformers/stabilizers, 3 years on electronics/generators, and 1 year on the torch.

CATALOGUE & SPEC SHEETS

Spec Sheet