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500572 - Hobart Handler 100 Flux-Cored Wire Welder 115V

Packaging: 1 per ea

Sorry, product has been discontinued by the vendor.

OVERVIEW

Your Reliable Partner for Home and Farm Repairs

The Hobart Handler 100 is the quintessential tool for the DIY enthusiast, hobbyist, or home repair warrior looking for simplicity and reliability. Designed to operate on standard 115-volt household current, this machine eliminates the intimidation factor often associated with industrial welding equipment. You don't need a heavy-duty electrical upgrade or a complex gas setup to get started; simply plug it in, load the wire, and you are ready to tackle projects ranging from fixing garden tools to building custom fire pits.

One of the standout benefits of the Handler 100 is its Flux-Cored Arc Welding (FCAW) capability. Because it uses flux-cored wire, the shielding agent is built right into the consumable. This means you do not need to rent, transport, or store heavy high-pressure gas cylinders. It makes the unit exceptionally portable and perfect for outdoor work where wind might otherwise blow away shielding gas. Whether you are working in the driveway, the garage, or out in the yard, the Handler 100 performs consistently.

Despite its compact size and approachable design, Hobart has packed this unit with durability. The feed system is robust, ensuring that wire doesn't tangle or slip—a common frustration with lesser machines. It handles mild steel up to 3/16-inch thick, which covers the vast majority of household repairs and light fabrication tasks. Safety is also prioritized with a "cold" contactor safety feature, meaning the welding wire is not electrically live until you pull the trigger. This prevents accidental arcs and makes the learning curve much safer for beginners.

For those seeking a hassle-free welding experience that delivers solid results without the logistical headache of gas bottles, the Hobart Handler 100 is the smart choice. It comes ready to weld out of the box with included wire and accessories, so you can strike your first arc minutes after unpacking.

Additional Information
Brand:Hobart
Amperage:100
Voltage:115 V
Duty Cycle:20%
Weld Process:MIG (GMAW), Wire Feeder
Process Type:Flux-Cored (FCAW)
Input Voltage:115V
Amperage Range:30-100 A
Wire Diameter:0.030" - 0.035"
Weld Thickness:Up to 3/16" (4.8 mm)
Included Accessories:Built-in Gasless Nozzle, Work Cable, Power Cord, Sample Wire
Warranty Period:5/3/1 Industrial Warranty
Packaging Description:1 per ea

INCLUDED

  • Hobart Handler 100 Flux-Cored Welder
  • Integrated MIG gun with 8 ft. (2.4 m) cable
  • Work cable with clamp (10 ft.)
  • Power cord with plug (6 ft.)
  • Sample spool of .030 in. (0.8 mm) flux-cored wire
  • .030 in. (0.8 mm) contact tips
  • Quick Select drive roll for .030/.035 in. wire
  • Owner's manual

APPLICATIONS

  • Light Fabrication
  • Maintenance and Repair (MRO)
  • Farm and Ranch applications
  • Home DIY and Hobbyist projects
  • Auto Body Repair (Flux-core compatible)
  • Outdoor field repairs (wind-resistant)

FAQ

No, the Handler 100 is designed specifically for flux-cored welding, which uses a special wire with flux inside to shield the weld. It does not have a gas valve or solenoid.

No, the Handler 100 is designed for welding mild steel only. Welding aluminum typically requires MIG with gas or TIG processes, which this machine does not support.

The machine is rated to weld mild steel up to 3/16 inch (4.8 mm) thick in a single pass.

You need a standard 115V household outlet. For best performance, a 20-amp circuit is recommended to achieve the full output range.

The welding gun is integrated into the machine (hard-wired) to keep the design compact and reliable, but liners and consumables (tips, nozzles) are replaceable.

It accepts both 4-inch (1-2 lb) and 8-inch (10 lb) spools of wire, giving you flexibility between portability and economy.

No, the Handler 100 cannot be converted to MIG (GMAW) as it lacks the internal gas solenoid valve and plumbing required for shielding gas.

Yes, it is an excellent choice for beginners because it is easy to set up, requires no gas bottles, and has safety features like a cold contactor.

CATALOGUE & SPEC SHEETS

Spec Sheet