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500554001 - Hobart Handler 190 MIG Welder with SpoolRunner 100

Packaging: 1 per ea
$1,918.54/ea $1,785.88/1 per ea only $1,785.88/eaSave 7%

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OVERVIEW

Industrial Grade Versatility for Maintenance and Fabrication

The Hobart Handler 190 MIG Welder is a powerhouse solution designed for the diverse needs of auto body repair, farm maintenance, and light industrial fabrication. Operating on 230V input power, this machine delivers a robust output range of 25 to 190 amps, allowing operators to weld materials as thin as 24 gauge and as thick as 5/16 inch with ease. It is built to handle both solid wire MIG welding and flux-cored applications, making it a versatile addition to any workshop or maintenance truck.

One of the standout features of the Handler 190 is the inclusion of the SpoolRunner 100 spool gun. Unlike many competitors that require separate purchases and complicated setups for aluminum welding, this unit comes ready to weld aluminum right out of the box. The integrated spool gun control circuitry means there are no additional control boxes or adapters to install; simply plug in the SpoolRunner 100, and you are ready to tackle aluminum projects with enhanced feedability and reduced wire tangling.

Durability and ease of use are at the core of the Handler 190's design. It features an industrial cast aluminum wire drive system that ensures consistent wire feeding, a critical factor for professional-quality welds. The Quick-Select drive roll system saves setup time by offering three grooves—two for different sizes of solid wire and one for flux-cored wire—eliminating the need to swap out rolls constantly. For safety, the built-in contactor keeps the welding wire electrically "cold" until the trigger is pulled, preventing accidental arcs and enhancing operator safety during setup and repositioning.

Whether you are a seasoned professional or a dedicated DIY enthusiast, the Handler 190 simplifies the welding process. The convenient door chart provides a quick reference for initial settings based on wire type, gas, and material thickness, ensuring you can get to work quickly and confidently. Backed by Hobart's 5/3/1 industrial warranty, this welder is a reliable investment for anyone serious about metal fabrication.

Additional Information
Brand:Hobart
Voltage:230 V
Weld Process:MIG (GMAW)
Amperage:190
Packaging Description:1 of each
Input Voltage:230V
Input Phase:1-Phase
Amperage Range:25 A - 190 A
Max Material Thickness:5/16 in (7.9 mm)
Min Material Thickness:24 Gauge
Wire Feed Speed:Infinite Control
Voltage Settings:7 Taps
Spool Gun Included:Yes (SpoolRunner 100)
Weight:30.84 kg
Dimensions:12.38 in (H) x 10.63 in (W) x 19.50 in (L)
Warranty:Hobart 5/3/1 Industrial Warranty

INCLUDED

Included With Product

  • Handler 190 MIG Welder
  • 10 ft. (3 m) H100S4-10 MIG gun
  • SpoolRunner 100 Direct Plug-in Spool Gun
  • Built-in gas solenoid valve and dual-gauge regulator with gas hose
  • 10 ft. (3 m) work cable with clamp
  • Power cord with plug
  • Spool hub assembly (accommodates 4 in. or 8 in. spools)
  • Sample spool of .030 in. (0.8 mm) self-shielding flux-cored wire
  • .030 in. (0.8 mm) contact tips
  • Quick-Select drive roll for .024 in. (0.6 mm) or .030/.035 in. (0.8/0.9 mm) solid wire, and .030/.035 in. (0.8/0.9 mm) flux-cored wire
  • Material thickness gauge and welding guide
  • Owner's manual with installation, operation and maintenance guidelines

APPLICATIONS

  • Auto Body Repair and Restoration
  • General Metal Fabrication
  • Farm and Agriculture Equipment Maintenance
  • Home Maintenance and DIY Projects
  • Light Manufacturing and Production
  • Aluminum Welding Projects (Boats, Trailers, Signs)
  • Mobile Fabrication and MRO

FAQ

The Hobart Handler 190 requires 230V single-phase input power. It is not compatible with standard 110/120V household outlets.

Yes, the SpoolRunner 100 spool gun is included in the box, making the machine ready for aluminum welding immediately.

The Handler 190 is rated to weld mild steel from 24 gauge up to 5/16 inch (7.9 mm) thick in a single pass.

Yes, it includes a built-in gas solenoid valve and a dual-gauge regulator with a gas hose for MIG welding.

Absolutely. The machine supports flux-cored welding and includes a sample spool of .030" self-shielding flux-cored wire.

To weld aluminum, simply plug in the included SpoolRunner 100 spool gun and switch your shielding gas to 100% Argon. The integrated circuitry handles the control automatically.

The included Quick-Select drive roll has three grooves: one for .024" solid wire, one for .030/.035" solid wire, and one for .030/.035" flux-cored wire.

Yes, it features self-resetting thermal overload protection for the transformer and self-resetting motor protection for the wire feed system.

CATALOGUE & SPEC SHEETS

Spec Sheet