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430-087183 - Hypertherm Powermax85 SYNC Plasma System with 75-Degree Hand Torch

Packaging: 1 of each
$9,618.33/ea $8,706.25/1 of each only $8,706.25/eaSave 9%

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OVERVIEW

Next-Generation Plasma Cutting Technology

The Hypertherm Powermax85 SYNC represents a significant leap forward in the world of industrial plasma cutting. Designed to maximize productivity and minimize downtime, this system introduces the revolutionary SmartSYNC platform. Unlike traditional plasma cutters that require a complex stack of five separate consumable parts, the Powermax85 SYNC utilizes a single-piece cartridge. This innovation not only simplifies inventory management but also completely eliminates the common errors associated with mixing and matching old consumables. With the included 75-degree handheld torch and a generous 25-foot lead, operators have the flexibility and reach needed for a wide variety of fabrication and demolition tasks.

Automated Setup and Intelligence

One of the standout features of the Powermax85 SYNC is its ability to communicate directly with the cartridge. As soon as a SmartSYNC cartridge is installed, the system automatically sets the correct amperage and operating mode for that specific process—whether it is cutting, gouging, or flush cutting. This automation drastically reduces training time for new employees and ensures consistent cut quality regardless of the operator's experience level. Furthermore, the system features end-of-life detection, alerting the user exactly when the cartridge needs to be replaced, preventing damage to the torch and ensuring material is not wasted on poor-quality cuts.

Performance and Versatility

Built for heavy-duty industrial environments, the Powermax85 SYNC boasts an impressive output of 85 Amps. It is capable of a recommended clean cut on 1-inch (25 mm) thick metal and has a severance capacity of up to 1-1/2 inches (38 mm). The unit is engineered with SpringStart™ technology, which ensures consistent starting and a more reliable torch. Its electrical versatility is unmatched, featuring a voltage input range of 200V to 600V, compatible with both single-phase and three-phase power sources. This makes it an ideal solution for shops with varying power configurations or for mobile rigs that encounter different site voltages.

Ergonomics and Control

The included 75-degree hand torch is designed for operator comfort during extended use. It features convenient torch controls that allow the operator to adjust amperage on the fly and switch cartridges without having to walk back to the power supply. This streamlined operation minimizes unnecessary movement and keeps the focus on the work. Additionally, the cartridge reader app allows users to tap their smartphone to the cartridge to analyze usage data, helping managers track performance and identify training opportunities.

Additional Information
Brand:Hypertherm
Weld Process:Plasma Cutting
Amperage:85
Voltage:200-600 V
Duty Cycle:60%
Packaging Description:1 Per Ea
Torch Type:Handheld 75-Degree
Cable Length:25 ft
Technology:SmartSYNC, Cartridge System
Input Phase:1-Phase, 3-Phase
Gas Supply:Air, Nitrogen
Cutting Capacity:1.5"

INCLUDED

  • Powermax85 SYNC power supply
  • 75-degree SmartSYNC handheld torch
  • 25 ft (7.6 m) torch lead
  • Work clamp with lead
  • Operator manual
  • Quick setup guide

APPLICATIONS

  • General fabrication and manufacturing
  • Structural steel cutting
  • Automotive repair and restoration
  • Scrap metal dismantling and recycling
  • Agricultural equipment maintenance
  • Pipeline construction and repair
  • Shipbuilding and marine repair
  • HVAC ductwork fabrication

FAQ

The main difference is the SmartSYNC system. The SYNC uses a single-piece cartridge instead of the traditional 5-piece consumable stack, and it automatically sets the amperage and mode based on the cartridge installed.

It has a severance capacity of 1-1/2 inches (38 mm) and a recommended clean cut capacity of 1 inch (25 mm) for mild steel.

Yes, the Powermax85 SYNC is compatible with both single-phase and three-phase power inputs ranging from 200V to 600V.

The system features an end-of-life detection mechanism that alerts the operator on the display and torch when the cartridge has reached its limit and needs replacement.

No, the Powermax85 SYNC requires SmartSYNC torches to utilize the cartridge system and automated features. However, an adapter is available to use Duramax torches with standard consumables if necessary, but you lose the SYNC benefits.

This package (087183) includes the Powermax85 SYNC power supply, a 75-degree handheld SmartSYNC torch with a 25-foot lead, and a work clamp with a lead.

No, the included torch is a fixed 75-degree hand torch. Hypertherm also offers 15-degree and machine torches separately.

It requires clean, dry, oil-free air or nitrogen. The recommended gas inlet pressure is 85-135 psi (5.9-9.3 bar).