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0561006589 - ESAB ICE SAW Tractor Bundle with 1-Year License

Packaging: pack of 1

Sorry, product has been discontinued by the vendor.

SKU: ESB0561006589 Categories: ,

OVERVIEW

Advanced Submerged Arc Automation

The ESAB ICE Tractor & Year 1 License W/ Contract represents the pinnacle of high-productivity automated welding. Designed for the most demanding heavy industrial environments, this system leverages ESAB's proprietary Integrated Cold Electrode (ICE™) technology. Unlike traditional submerged arc welding (SAW) setups that rely solely on hot wires, the ICE process introduces a third, electrically insulated "cold" wire into the weld pool. This innovative approach utilizes the excess thermal energy generated by the two hot wires to melt the cold wire, resulting in a deposition rate increase of up to 50%—and in some configurations, up to 100%—without adding extra heat energy to the base material.

This specific SKU is a comprehensive bundle that pairs the robust hardware of the ICE Tractor with a 1-Year License and Contract. This inclusion suggests a focus on Industry 4.0 integration, likely providing access to ESAB's digital data management platforms (such as WeldCloud) or specialized process control software that requires active licensing. For facility managers and welding engineers, this means not only acquiring a machine but also securing the digital infrastructure and support necessary to optimize its operation from day one.

The thermodynamic efficiency of the ICE process is a critical advantage for applications involving high-strength steels where heat input must be strictly controlled to preserve mechanical properties. By decoupling deposition rate from heat input, the ESAB ICE Tractor allows for higher travel speeds and thicker weld beads in a single pass. Furthermore, the reduction in flux consumption—since the cold wire adds metal without requiring additional flux coverage for arc shielding—translates to significant operational cost savings over the lifespan of the equipment. This unit is an ideal solution for sectors such as wind energy, offshore fabrication, and pipe manufacturing where throughput and weld quality are paramount.

Additional Information
Packaging Description:1 Per Ea, pack of 1
Process:ICE Technology, Submerged Arc Welding (SAW)
Product Type:Automated Carriage, Welding Tractor
Technology:Integrated Cold Electrode (ICE)
Applications:Heavy Vessel Manufacturing, Offshore Fabrication, Pipe Mills, Wind Tower Production
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Technology:Integrated Cold Electrode (ICE)
Included License:1 Year Subscription, Service Contract
Deposition Rate Increase:Up to 50-100%
Applications:Wind Tower Production, Offshore Fabrication, Pipe Mills, Heavy Vessel Manufacturing
Power Source Compatibility:Aristo 1000 AC/DC
Brand:ESAB
Process:Submerged Arc Welding (SAW), ICE Technology
Product Type:Welding Tractor, Automated Carriage
Packaging Description:1 Per Ea

INCLUDED

  • ESAB ICE Submerged Arc Welding Tractor Unit
  • 1-Year Digital Solutions/Software License
  • Service Contract Documentation
  • User Manual and Setup Guide
  • Installation Hardware Kit

APPLICATIONS

  • Wind Tower Fabrication: Ideal for joining heavy wall sections with high deposition rates and controlled heat input.
  • Offshore Construction: Perfect for welding high-strength steels used in platforms and jackets where HAZ properties are critical.
  • Pressure Vessel Manufacturing: Increases throughput on long longitudinal and circumferential seams.
  • Pipe Mills: Enhances productivity in double-jointing and penstock welding operations.
  • Shipbuilding: Efficient for welding thick deck plates and structural components.

FAQ

ICE stands for Integrated Cold Electrode. It is a submerged arc welding process that uses a third, electrically insulated wire in addition to two hot wires. The excess heat from the hot wires melts the cold wire, increasing deposition without adding extra heat input.

This bundle includes the hardware tractor unit along with a 1-year subscription to the associated software license and a service contract, likely covering digital data management (like WeldCloud) or advanced process control features.

The ICE technology can increase deposition rates by up to 50% compared to standard twin-wire SAW, and in some optimized applications, even higher, depending on the wire diameter and parameters.

No, the cold wire is electrically insulated and does not have its own arc. It is melted by the thermal energy generated by the arcs of the two hot wires.

Because the cold wire adds filler metal without requiring its own arc, the ratio of wire to flux improves. You deposit more metal with less flux consumption compared to adding more hot wires.

The ICE process typically requires advanced power sources capable of precise AC/DC waveform control, such as the ESAB Aristo 1000 AC/DC, to manage the complex arc dynamics.

Yes, while optimized for ICE, the tractor carriage itself is generally capable of standard single or twin wire SAW configurations if reconfigured, but its primary value is the ICE capability.

Since the cold wire absorbs heat from the weld pool to melt, the overall heat input into the base material is reduced for the amount of metal deposited, reducing distortion and preserving mechanical properties.