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0561006590 - ESAB ICE Submerged Arc Welding Tractor with 1-Year License

Packaging: pack of 1

Sorry, product has been discontinued by the vendor.

SKU: ESB0561006590 Categories: ,

OVERVIEW

Advanced Submerged Arc Automation

The ESAB ICE Tractor represents a significant leap forward in Submerged Arc Welding (SAW) technology. By leveraging ESAB's proprietary Integrated Cold Electrode (ICE) process, this system introduces a third, electrically insulated wire into the weld pool. Unlike traditional multi-wire systems where all wires are energized, the ICE process uses the excess thermal energy generated by the arc to melt the cold wire. This thermodynamic efficiency allows for deposition rates to increase by up to 50% compared to standard twin-wire processes, without a corresponding increase in heat input. This is critical for applications requiring strict adherence to heat-affected zone (HAZ) toughness requirements, such as offshore fabrication and wind tower manufacturing.

The inclusion of a 1-year license (without contract) indicates this unit is ready for integration into modern digital welding environments. This likely enables connectivity to ESAB's WeldCloud or similar fleet management platforms, allowing for real-time data logging, parameter monitoring, and productivity tracking. The tractor itself is built on ESAB's proven automation platforms, ensuring robust performance in harsh industrial environments. The system is engineered to optimize flux consumption, as the cold wire addition improves the metal-to-flux ratio, leading to significant operational savings over the lifespan of the equipment.

Technically, the ICE Tractor offers superior gap-bridging capabilities and a more stable arc characteristic. The independent control of the cold wire feed speed allows operators to fine-tune the deposition rate and cooling time, providing a level of metallurgical control previously unattainable in high-speed SAW applications. This unit is an ideal solution for fabricators looking to maximize throughput while maintaining the highest quality standards.

Additional Information
Packaging Description:1 Per Ea, pack of 1
Weld Process:Submerged Arc (SAW)
Technology:Integrated Cold Electrode (ICE)
Includes:1 Year Software License, Tractor Unit
Application:Heavy Fabrication, Offshore, Pipe Welding, Wind Tower Manufacturing
Product Type:Automated Welding Tractor
----- new values below ----
Technology:Integrated Cold Electrode (ICE)
Includes:Tractor Unit, 1 Year Software License
Application:Heavy Fabrication, Wind Tower Manufacturing, Pipe Welding, Offshore
Product Type:Automated Welding Tractor
Brand:ESAB
Weld Process:Submerged Arc (SAW)
Packaging Description:1 Per Ea

INCLUDED

  • ESAB ICE Welding Tractor Unit
  • 1-Year Digital License (W/O Contract)
  • Integration Hardware
  • User Manual

APPLICATIONS

  • Wind Tower Fabrication
  • Offshore Platform Construction
  • Pressure Vessel Manufacturing
  • Shipbuilding and Marine Fabrication
  • Heavy Civil Construction (Bridge Beams)
  • Large Diameter Pipe Welding

FAQ

ICE stands for Integrated Cold Electrode. It is a Submerged Arc Welding technology that adds a third, non-energized wire to the weld pool, increasing deposition rates using excess arc heat.

The product includes a 1-year license without a contract. You would typically need to renew it manually or contact ESAB for continued service after the first year.

The ICE process can increase deposition rates by up to 50% compared to traditional twin-wire SAW applications.

Yes, the ICE process typically requires specific ESAB power sources capable of managing the complex arc characteristics and wire feed controls.

Because the cold wire absorbs heat, it can actually improve the toughness (Charpy impact values) of the weld metal and heat-affected zone by moderating the cooling rate.

While designed for the ICE process, ESAB tractors are generally modular and can often be reconfigured for standard SAW, though the primary value is the ICE capability.

The license typically covers access to ESAB's digital data management software, such as WeldCloud, allowing for parameter tracking and productivity analysis.

No, flux consumption is generally lower per pound of deposited metal because the cold wire improves the metal-to-flux ratio efficiency.