Skip to Main Content

K4189-1 - Lincoln Electric AlumaFab Synergic Pulse Aluminum Welder

Packaging: 1 Per Ea

Sorry, product has been discontinued by the vendor.

OVERVIEW

Precision Aluminum Welding Solution

The Lincoln Electric AlumaFab Multi-Process Welder (K4189-1) is a specialized industrial power source engineered to meet the rigorous demands of modern aluminum fabrication, with a specific focus on the automotive collision repair industry. As vehicle manufacturers increasingly adopt aluminum alloys for body panels and structural components to reduce weight and improve fuel efficiency, the need for precise, low-heat-input welding solutions has never been greater. The AlumaFab answers this call with advanced Synergic Pulsed MIG technology.

At the core of the AlumaFab is its sophisticated software control, which provides pre-programmed weld schedules (synergic lines) optimized for various aluminum wire diameters and alloy types. This technology allows operators to simply select their material thickness and wire type, and the machine automatically adjusts the voltage and wire feed speed to maintain a stable, spatter-free arc. The pulsed spray transfer mode is particularly critical for thin-gauge aluminum, as it provides the benefits of spray transfer—deep fusion and high deposition—without the excessive heat input that leads to warping or burn-through. This results in cleaner welds with excellent bead appearance and minimal post-weld cleanup.

Beyond its primary role as an aluminum specialist, the AlumaFab is a true multi-process workhorse. It supports standard CV MIG welding for steel and stainless steel, DC TIG welding for critical detail work, and Stick welding for general repairs. This versatility makes it an invaluable asset in any shop that handles a mix of materials but requires dedicated performance for aluminum. The machine operates on single-phase 208/230V power, making it compatible with standard shop electrical infrastructure. Its robust case design and intuitive digital interface ensure durability and ease of use in fast-paced industrial environments.

The system is designed to be compatible with Lincoln Electric's range of push-pull guns, which are essential for feeding soft aluminum wire over long distances without bird-nesting. Whether you are repairing an F-150 aluminum bed or fabricating custom aluminum enclosures, the AlumaFab provides the arc stability and control necessary for code-quality results.

Additional Information
Brand:Lincoln Electric
Weld Process:Multi-Process, MIG (GMAW), TIG (GTAW), Stick (SMAW)
Packaging Description:1 Per Ea
Input Voltage:208/230V
Phase:1-Phase
Output Range:5-350A
Duty Cycle:40%
Dimensions:36 in x 19 in x 42 in
Weight:255 lbs
Wire Feed Speed:50-700 ipm
Process Type:Synergic Pulsed MIG, MIG, Flux-Cored, Stick, DC TIG

INCLUDED

  • AlumaFab Power Source
  • Magnum PRO Curve 300 Gun
  • Work Cable and Clamp
  • Gas Regulator and Hose
  • Drive Rolls for Aluminum
  • Input Power Cord
  • User Manual

APPLICATIONS

  • Automotive Collision Repair (Aluminum Body Panels)
  • General Aluminum Fabrication
  • Custom Automotive Restoration
  • Light Industrial Manufacturing
  • Maintenance and Repair Operations (MRO)
  • Vocational Training and Education

FAQ

The primary advantage is its Synergic Pulsed MIG capability. This feature pulses the welding current to control heat input precisely, preventing burn-through on thin aluminum sheets while ensuring excellent fusion and reduced spatter compared to standard MIG welding.

Yes, the AlumaFab is a multi-process welder. In addition to Pulsed MIG for aluminum, it supports standard MIG (GMAW) for steel and stainless, Flux-Cored (FCAW), DC TIG (GTAW), and Stick (SMAW) welding.

The Lincoln AlumaFab typically operates on single-phase 208/230V input power, making it suitable for most industrial and commercial shop environments.

For reliable aluminum feeding, especially with softer alloys like 4043, a push-pull gun or a spool gun is highly recommended. The AlumaFab is designed to be compatible with Lincoln's push-pull systems to prevent wire feeding issues.

Absolutely. The AlumaFab was specifically engineered for the automotive collision repair market, particularly for repairing modern vehicles with aluminum body panels.

Synergic means that the machine's voltage and wire feed speed are linked. When you adjust the wire feed speed (or power level), the machine automatically adjusts the voltage to maintain a stable arc, simplifying setup.

Yes, Lincoln Electric typically offers a 3-year parts and labor warranty on the power source. Always check the specific warranty documentation included with your purchase for details.

The machine is rated for an output range up to approximately 350 Amps, though typical welding ranges for its intended application are often lower. Check the rating plate for specific duty cycle information.