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301516 - Miller Insight ArcAgent Voltage Sensing Lead - Dinse 25ft

Packaging: 1 PER EA
$704.99/EA $651.53/1 PER EA only $651.53/EASave 8%

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OVERVIEW

Miller 301516 Insight ArcAgent Volt Sense Cable - Dinse - 25FT

The Miller 301516 Insight ArcAgent Volt Sense Cable is a specialized accessory designed to facilitate the integration of welding power sources into the Miller Insight™ Welding Intelligence™ ecosystem. This component is specifically engineered to work with the ArcAgent™ module, a universal solution that enables data collection and monitoring on welding equipment that lacks built-in digital communication capabilities or is manufactured by third-party brands. By utilizing this voltage sense cable, facility managers and MRO specialists can ensure that their welding operations are fully connected and monitored, regardless of the age or make of the fleet.

This assembly features a 25-foot (7.6 meter) length, providing ample reach to connect the ArcAgent module—typically mounted near the wire feeder or robot controller—to the appropriate voltage pickup point on the welding circuit. The cable is terminated with a standard Dinse-style connector. This connection type is widely used in the industry for its reliability and high conductivity, ensuring a low-resistance contact point that accurately reflects the arc voltage. Accurate voltage sensing is critical for the ArcAgent to calculate parameters such as heat input and to precisely detect Arc On/Arc Off status, which drives OEE (Overall Equipment Effectiveness) calculations.

In industrial environments where mixed fleets are common, the Miller 301516 cable is an essential enabler of standardization. Without a direct digital link to the power source's processor, the ArcAgent relies on analog sensing leads like this one to capture the waveform data. The cable is constructed with durable, industrial-grade insulation to withstand the rigors of a welding shop, including exposure to sparks, abrasion, and oil. It is a genuine Miller Electric replacement part, ensuring full compatibility with the ArcAgent hardware interface and maintaining the integrity of the data stream fed into Insight Core™ or Centerpoint™ software.

Technical Specifications:

  • Part Number: 301516
  • Type: Voltage Sensing Lead
  • Connector: Dinse
  • Length: 25 Feet
  • Compatibility: Miller Insight ArcAgent™
Additional Information
Brand:Miller
Packaging Description:1 Per Ea
Product Type:Voltage Sense Cable
Cable Length:25 ft
Connection Type:Dinse
Compatible System:Miller Insight ArcAgent

INCLUDED

  • 1 x 25-Foot Volt Sense Cable with Dinse Connector

APPLICATIONS

  • Voltage monitoring for Miller Insight ArcAgent systems
  • Retrofitting non-digital welding power sources for data collection
  • Mixed-fleet welding intelligence integration
  • Applications requiring Dinse-style voltage pickup points

FAQ

This cable is used to sense and transmit voltage data from the welding circuit to a Miller Insight ArcAgent module.

It features a Dinse-style connector for attaching to the welding machine or adapter.

The cable is 25 feet (approximately 7.6 meters) long.

Typically, newer 14-pin digital Miller welders communicate directly with the ArcAgent or have built-in Insight capability, so this analog sense cable may not be required. It is primarily for non-digital or non-Miller machines.

No, this is a voltage sensing lead only and is not designed to carry welding current.

Yes, this is a genuine Miller Electric accessory.

It is designed specifically for the Miller Insight ArcAgent system.

Accurate voltage sensing allows the system to calculate heat input and reliably detect when the arc is established (Arc On time).