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951550 - Miller AlumaFeed 350 Aluminum MIG Welding System with Push-Pull Gun

Packaging: 1 PER EA

Sorry, product has been discontinued by the vendor.

OVERVIEW

Industrial Aluminum MIG Welding Solution

The Miller AlumaFeed 350 Welding System (SKU: 951550) is a premier industrial package designed specifically for the rigorous demands of aluminum fabrication. This comprehensive system integrates the AlumaPower 350 MPa power source with the XR-AlumaFeed wire feeder and the XR-Aluma-Pro push-pull gun, creating a synchronized welding environment optimized for soft aluminum alloys. The system is engineered to address the common challenges associated with aluminum GMAW, particularly wire feeding issues and arc instability.

At the core of this system is the AlumaPower 350 MPa, an inverter-based power source featuring Auto-Line™ technology. This allows for connection to any input voltage ranging from 208 to 575 V, single or three-phase, without manual linking, ensuring flexibility across different job sites. The power source provides Synergic Pulsed MIG capabilities, where the operator simply selects the wire diameter and material type, and the machine automatically adjusts pulse parameters to match the wire feed speed. This significantly reduces setup time and ensures consistent weld quality.

The included XR-AlumaFeed unit works in tandem with the 15-foot XR-Aluma-Pro air-cooled gun to deliver a true push-pull feeding mechanism. This design eliminates the friction and buckling often seen when pushing soft aluminum wire through long liners, effectively preventing "bird-nesting" and downtime. The system also features Profile Pulse™, a proprietary Miller technology that modulates the output to create a "stacked dime" bead appearance similar to TIG welding, without the slow travel speed or high skill requirement of GTAW.

This package comes complete with a MIGRunner cart, providing a mobile station for the power source, feeder, and gas cylinder. It is an ideal solution for manufacturing sectors such as boat building, trailer fabrication, and signage, where high-deposition rates and aesthetic weld quality are paramount.

Additional Information
Brand:Miller
Amperage:350
Voltage:208/230/460/575 V
Duty Cycle:60%
Weld Process:MIG (GMAW)
Packaging Description:1 Per Ea
Process Type:Aluminum MIG (GMAW), Pulsed MIG (GMAW-P)
Input Voltage:208-575 V
Wire Feed Speed:50 - 900 IPM
Included Accessories:XR-Aluma-Pro Gun (15ft), XR-AlumaFeed Feeder, MIGRunner Cart, Fast-Tip Consumables
Wire Diameter Range:0.035" - 0.047" (Aluminum)
Cooling Type:Air Cooled

INCLUDED

  • AlumaPower 350 MPa Power Source
  • XR-AlumaFeed Wire Feeder
  • 15 ft (4.6 m) XR-Aluma-Pro Air-Cooled Push-Pull Gun
  • MIGRunner Cart with Cylinder Rack
  • Industrial MIG 4/0 Kit (Gas hose, regulator, flowmeter, ground clamp)
  • 0.035 and 3/64 inch (0.9 and 1.2 mm) drive rolls for aluminum wire

APPLICATIONS

  • Aluminum Boat and Ship Building
  • Trailer Manufacturing (Horse, Utility, Livestock)
  • Sign Manufacturing and Architectural Aluminum
  • Recreational Vehicle (RV) Manufacturing
  • Truck Body Fabrication
  • General Aluminum Fabrication

FAQ

Standard MIG provides a constant voltage output. Synergic Pulsed MIG pulses the current between a high peak and low background current, detaching droplets cleanly. The 'Synergic' part means the machine automatically adjusts these pulse parameters as you change wire speed, making it much easier to set up than traditional pulse machines.

No. The AlumaFeed 350 uses a Push-Pull system (XR-Aluma-Pro gun). A motor in the feeder pushes the wire while a motor in the gun pulls it. This is superior to a spool gun because it is lighter, less bulky, and allows for 12-inch spools rather than small 1-lb spools.

While the power source is capable of welding steel, the XR-Aluma-Pro gun and the specific programs loaded are optimized for aluminum. To weld steel effectively, you would typically require a different gun/liner setup and potentially different drive rolls, but the system is sold as a dedicated aluminum package.

Profile Pulse is a feature that modulates the pulse frequency to create a ripple pattern in the weld bead, mimicking the appearance of a TIG weld (stacked dimes) while maintaining MIG travel speeds.

It features Auto-Line technology, allowing it to accept any input voltage from 208V to 575V, single or three-phase, without manual linking.

The included drive rolls and gun setup are typically ready for 0.035" (0.9 mm) to 3/64" (1.2 mm) aluminum wire, but the system can handle up to 1/16" (1.6 mm) with the correct consumables.

This specific package (951550) comes with an Air-Cooled XR-Aluma-Pro gun. Water-cooled versions are available but require an additional coolant system.

CATALOGUE & SPEC SHEETS

Spec Sheet