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951553 - Miller AlumaFeed 350 Water-Cooled Aluminum MIG System with XR-Pistol

Packaging: 1 PER EA

Sorry, product has been discontinued by the vendor.

OVERVIEW

Complete Industrial Aluminum Welding Solution

The Miller AlumaFeed 350 Welding System (951553) is a dedicated aluminum powerhouse designed to tackle the most demanding fabrication environments. This comprehensive package takes the guesswork out of assembling a high-performance welding station by combining Miller's top-tier components into a single, ready-to-weld system. At its core lies the AlumaPower 350 MPa power source, a machine engineered specifically for aluminum applications, delivering up to 350 amps of welding output at a 60% duty cycle. This ensures that heavy-duty projects in boat building, trailer manufacturing, and aerospace repair can be handled with consistent arc stability and penetration.

What sets this system apart is the integration of the XR-AlumaFeed wire feeder and the water-cooled XR-Pistol W gun. Feeding soft aluminum wire is notoriously difficult with standard equipment, often leading to bird-nesting and downtime. The XR-AlumaFeed is built to overcome these challenges, providing smooth, uninterrupted wire delivery even at high speeds. The included 15-foot water-cooled pistol grip gun allows welders to operate at higher amperages for longer periods without the discomfort of a hot handle or the risk of consumable failure, making it ideal for production environments where efficiency is paramount.

The system features Miller's Synergic Pulsed MIG technology. This advanced control method simplifies setup: the operator simply selects the wire diameter and material thickness, and the machine automatically optimizes the pulse parameters. This results in a focused arc, reduced heat input, and virtually spatter-free welds. Additionally, the Profile Pulse feature allows operators to achieve the aesthetic "stacked dime" look associated with TIG welding, but with the speed and deposition rates of MIG. The package comes complete with the Coolmate 3 cooling system and a rugged runner cart, ensuring mobility and thermal management are built right in.

Key System Benefits

  • Dedicated Aluminum Performance: Optimized specifically for 4000 and 5000 series aluminum wires.
  • Thermal Management: Includes Coolmate 3 and water-cooled gun for high-duty cycle applications.
  • Simplified Control: Synergic settings reduce training time and setup errors.
  • Versatile Power: Auto-Line technology accepts any input voltage from 208V to 575V.
Additional Information
Brand:Miller
Amperage:350
Weld Process:MIG (GMAW), Multi-Process
Voltage:208-575 V
Duty Cycle:60%
Packaging Description:1 Per Ea
Process Type:Aluminum MIG, Synergic Pulsed MIG, GMAW-P
Input Voltage:208 V, 230 V, 460 V, 575 V
Phase:1-Phase, 3-Phase
Cooling Type:Water Cooled
Amperage Range:5 - 425 A
Wire Feed Speed:50 - 900 IPM
Included Gun:XR-Pistol W (15 ft)
Applications:Aluminum Ship Repair, Heavy Industrial Fabrication, Truck and Trailer Manufacturing

INCLUDED

  • AlumaPower 350 MPa Power Source
  • XR-AlumaFeed Wire Feeder
  • XR-Pistol W Water-Cooled Gun (15 ft)
  • Coolmate 3 Cooling System
  • Runner Cart
  • Coolant (4 gallons)
  • Industrial MIG 4/0 Kit with Dinse Connectors
  • Gas Regulator and Hose
  • Material Thickness Gauge

APPLICATIONS

  • Aluminum Boat and Ship Building
  • Truck and Trailer Manufacturing
  • Railcar Construction
  • Sign Manufacturing
  • General Aluminum Fabrication
  • Aerospace Components

FAQ

The package includes the AlumaPower 350 MPa power source, XR-AlumaFeed wire feeder, 15-foot XR-Pistol W (water-cooled) gun, Coolmate 3 cooling system, Runner Cart, coolant, and necessary cables and regulators.

No, the AlumaFeed 350 features Auto-Line technology, allowing it to operate on either single-phase or three-phase power ranging from 208V to 575V.

Profile Pulse is a feature that pulses the welding output to create a bead appearance similar to TIG welding ('stacked dimes') while maintaining the travel speed and simplicity of MIG welding.

Aluminum welding often requires high amperage. A water-cooled gun, like the XR-Pistol W, dissipates heat much more efficiently than air-cooled models, allowing for higher duty cycles and longer consumable life.

While the power source is capable of welding steel, the XR-AlumaFeed and XR-Pistol are optimized specifically for soft aluminum wire. For steel welding, a different feeder or gun setup would be recommended.

Synergic control links wire feed speed to voltage and pulse parameters. When you adjust the wire speed, the machine automatically adjusts the other parameters to maintain a stable arc, simplifying setup for operators.

The XR-Pistol W is typically set up for 0.030" to 1/16" (0.8 to 1.6 mm) aluminum wire.

CATALOGUE & SPEC SHEETS

Spec Sheet