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951559 - Miller AlumaFeed 450 MPa Water-Cooled MIG Package

Packaging: 1 PER EA

Sorry, product has been discontinued by the vendor.

OVERVIEW

Industrial Aluminum Welding Solution

The Miller AlumaFeed 450 MIGRunner Package (951559) is the premier solution for heavy-duty aluminum fabrication. Designed to address the specific challenges of welding soft aluminum wires, this system integrates the AlumaPower 450 MPa power source with the XR-AlumaFeed wire feeder and the XR-Aluma-Pro push-pull gun. The result is a highly reliable, synergic welding system that delivers consistent arc performance and wire feeding, even at extended distances.

At the heart of this package is the AlumaPower 450 MPa, which features Synergic Pulsed MIG capabilities. This technology simplifies setup by allowing the operator to select the wire diameter and material type, after which the machine automatically adjusts pulse parameters to match the wire feed speed. Additionally, the Profile Pulse™ feature allows for a TIG-like bead appearance with the speed and simplicity of MIG welding, crucial for applications where aesthetics are as important as structural integrity.

This specific configuration is water-cooled, including the Coolmate 3.5 system and a water-cooled XR-Aluma-Pro gun. This ensures the equipment can operate at high amperages (up to 450A at 100% duty cycle) without overheating, maximizing uptime in production environments. The included MIGRunner cart provides a mobile platform for the entire system, including the gas cylinder, making it ideal for dynamic shop floors.

Technical Specifications

The system utilizes Auto-Line™ Power Management technology, allowing for connection to any input voltage hookup (208–575 V) with no manual linking, providing convenience in any job setting. The XR-AlumaFeed is designed to straighten the wire before it enters the drive rolls, reducing friction and ensuring smooth delivery through the 25-foot gun liner.

Additional Information
Amperage:450
Brand:Miller
Weld Process:MIG (GMAW)
Voltage:208/230/460/575 V
Duty Cycle:100%
Packaging Description:1 per each
Process Type:MIG (GMAW), Pulsed MIG (GMAW-P)
Cooling Type:Water Cooled
Input Voltage:208-575 V
Output Range:5-560 A
Wire Feed Speed:50-900 ipm
Included Accessories:XR-Aluma-Pro Water-Cooled Gun (25ft), Coolmate 3.5, MIGRunner Cart, XR-AlumaFeed

INCLUDED

  • AlumaPower 450 MPa Power Source
  • XR-AlumaFeed Wire Feeder
  • XR-Aluma-Pro Water-Cooled Push-Pull Gun (25 ft)
  • Coolmate 3.5 Coolant System
  • MIGRunner Cart
  • Industrial MIG 4/0 Kit with Dinse Connectors
  • Gas Regulator and Hose
  • Work Clamp and Cable

APPLICATIONS

  • Aluminum Ship and Boat Building
  • Heavy Industrial Manufacturing
  • Truck and Trailer Manufacturing
  • Railcar Construction
  • Aerospace Fabrication
  • General Aluminum Fabrication

FAQ

Profile Pulse simulates the appearance of TIG welding by varying the wire feed speed and power output in a rhythmic cycle, creating a 'stacked dime' bead appearance while maintaining MIG welding speeds.

Yes, this specific SKU (951559) includes the Coolmate 3.5 water cooling system and a water-cooled XR-Aluma-Pro gun.

The machine features Auto-Line technology and can accept any input voltage from 208V to 575V, single or three-phase (though three-phase is standard for this output class).

While the AlumaPower source is capable of welding steel, the XR-AlumaFeed and XR-Aluma-Pro gun are specifically optimized for soft aluminum wire. For steel, a standard wire feeder and gun would be recommended.

Aluminum wire is soft and prone to buckling (bird-nesting). A push-pull gun has a motor in the handle that pulls the wire while the feeder pushes it, maintaining constant tension and preventing jams.

The AlumaPower 450 MPa is rated at 450 Amps at 100% duty cycle, making it suitable for continuous heavy-duty industrial use.

The gun typically handles aluminum wire diameters from 0.030" (0.8 mm) to 1/16" (1.6 mm).

CATALOGUE & SPEC SHEETS

Spec Sheet