301496 - Miller ArcAgent Wireless Welding Data Module for Insight Core

Comprehensive Fleet Connectivity with Miller ArcAgent

The Miller ArcAgent for Insight Core is a specialized hardware module designed to bridge the gap between legacy or non-integrated welding equipment and modern digital shop floor management systems. Specifically engineered to facilitate the deployment of Miller's Insight Core™ Welding Intelligence™ solution, this device enables fabrication facilities to harvest critical arc data from power sources that lack built-in Wi-Fi or Ethernet connectivity. By utilizing the ArcAgent, operations managers can standardize their data collection processes across a mixed fleet of welding machines, ensuring that every arc is accounted for, regardless of the equipment's age or manufacturer.

The device functions by interfacing directly with the welding power source and wire feeder, typically utilizing standard 14-pin connections or voltage sensing leads to detect arc status and parameters. Once installed, the ArcAgent acts as a local data node, capturing real-time metrics such as amperage, voltage, and arc-on duration. This data is then buffered and transmitted securely to the Insight Core cloud platform via a local network connection (Wi-Fi or Ethernet). The setup process is streamlined through the use of the Insight Core Configuration Utility, which allows users to pre-configure network credentials and device settings on a USB drive. This drive is simply inserted into the ArcAgent module to upload the configuration, eliminating the need for complex field laptop connections or manual IP addressing at the machine level.

Once online, the ArcAgent transforms a standard welder into a smart device. It empowers the Insight Core dashboard to visualize productivity goals, track asset utilization, and identify bottlenecks in the production line. The module is built to withstand industrial environments, featuring a rugged enclosure that protects the internal electronics from dust and incidental impact. For facilities looking to implement Industry 4.0 standards without the capital expenditure of replacing their entire fleet with new digital power sources, the ArcAgent provides a cost-effective and reliable retrofit solution. It ensures that the "voice" of every welder is heard in the data analytics, providing a complete picture of shop floor performance.