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907752003 - Miller Big Blue 800 Duo Air Pak Diesel Welder with Wireless Control

Packaging: 1 per ea
$113,066.90/ea $94,439.00/1 per ea only $94,439.00/eaSave 16%

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OVERVIEW

Miller Big Blue 800 Duo Air Pak: The Ultimate Industrial Workhorse

The Miller Big Blue 800 Duo Air Pak (Deutz) with Wireless Interface Control is the pinnacle of heavy-duty industrial welding solutions. Designed for the most demanding environments—from mining maintenance to structural steel and cross-country pipeline construction—this machine integrates three critical jobsite tools into one robust package: a high-output multi-process welder, a powerful AC generator, and an industrial rotary screw air compressor.

Unmatched Power and Versatility

At its core lies the reliable Deutz TD2.9 L4 liquid-cooled, turbo-charged diesel engine. EPA Tier 4F compliant, this engine utilizes a Diesel Oxidation Catalyst (DOC) to ensure clean operation without the maintenance headaches of exhaust after-treatment fluids. It drives a massive welding output capable of delivering up to 800 Amps in single-operator mode, perfect for heavy carbon arc gouging with up to 1/2-inch carbons or submerged arc welding. Alternatively, the simple paralleling switch converts the unit into a dual-operator platform, providing two independent arcs of up to 400 Amps each. This effectively replaces two separate machines, reducing capital investment and fuel consumption.

Integrated Air and Power

The "Air Pak" designation signifies the inclusion of an ultra-reliable Ingersoll Rand rotary screw air compressor. Delivering 60 CFM of air, it powers pneumatic tools, plasma cutters, and carbon arc gouging torches with ease. The compressor features an independent on/off control, allowing it to run only when needed to conserve fuel and extend service intervals. Additionally, the unit serves as a massive power plant, supplying 20,000 watts of continuous 3-phase power or 12,000 watts of single-phase power, ensuring you can run lights, grinders, and other essential equipment simultaneously.

Wireless Interface Control (WIC)

This model features Miller's game-changing Wireless Interface Control. Operators can now control the machine from the weld joint, eliminating the time-consuming and hazardous walks back to the power source. The handheld remote allows you to turn the engine on or off, select processes, adjust amperage/voltage, and view engine diagnostics. This feature significantly reduces idle time and fuel waste, as operators can instantly shut down the machine when not in use without leaving their work area.

Additional Information
Brand:Miller
Weld Process:Engine Drive
Amperage:800
Duty Cycle:100%
Watts:20000 W
Process Type:Stick (SMAW), MIG (GMAW), Flux Cored (FCAW), DC TIG (GTAW), Submerged Arc (SAW), Air Carbon Arc Gouging (CAC-A)
Engine Model:Deutz TD2.9 L4
Fuel Type:Diesel
Air Compressor:Ingersoll Rand 60 CFM Rotary Screw
Generator Output:27,000 Watts Peak, 20,000 Watts Continuous
Output Range:20 - 800 A (Single), 20 - 400 A (Dual)
Dimensions:46 in (H) x 28.5 in (W) x 69.5 in (L)
Weight:950.27 kg
Packaging Description:1 per ea

INCLUDED

  • Big Blue 800 Duo Air Pak (Deutz) Welder/Generator
  • 2 Wireless Interface Control Remotes
  • Ingersoll Rand 60 CFM Air Compressor (Integrated)
  • Vandalism Lockout Kit
  • 120V Block Heater
  • Users Manual

APPLICATIONS

  • Maintenance and Repair Rigs
  • Heavy Construction
  • Mining Maintenance
  • Railroad Maintenance
  • Structural Steel
  • Process Piping
  • Cross-Country Pipeline

FAQ

In single-operator mode, it provides up to 800 Amps. In dual-operator mode, it provides two independent arcs of up to 400 Amps each.

It features an Ingersoll Rand industrial rotary screw air compressor that delivers 60 CFM. It has a 30,000-hour life expectancy and independent on/off control.

Yes, it is ArcReach compatible, allowing for remote parameter control via existing weld cables when paired with ArcReach accessories.

WIC is a handheld remote system that allows full control of the machine, including process changes, parameter adjustments, and engine start/stop, from a distance.

It is powered by a heavy-duty, low-speed Deutz TD2.9 L4 liquid-cooled, turbo-charged diesel engine that is EPA Tier 4F compliant.

The generator provides 27,000 watts peak and 20,000 watts continuous 3-phase power, or 15,000 watts peak and 12,000 watts continuous 1-phase power.

No, the Deutz Tier 4F engine uses a Diesel Oxidation Catalyst (DOC) to meet emissions standards, so no exhaust aftertreatment maintenance or DEF is required.

Yes, the Big Blue 800 Duo Air Pak is rated for carbon arc gouging with up to 1/2-inch diameter carbons.

CATALOGUE & SPEC SHEETS

Spec Sheet