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907752004 - Miller Big Blue 800 Duo Air Pak Diesel Welder (Deutz) Truck Mount w/ WIC & ArcReach

Packaging: 1 per ea
$116,999.22/ea $97,722.00/1 per ea only $97,722.00/eaSave 16%

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OVERVIEW

Miller Big Blue 800 Duo Air Pak (Deutz) Truck Mount Spec

The Miller Big Blue 800 Duo Air Pak is the ultimate solution for heavy industrial field applications, combining a high-output multi-process welder, a powerful AC generator, and a robust air compressor into a single, reliable package. Powered by a heavy-duty, low-speed Deutz TD2.9 L4 Tier 4F diesel engine, this machine is engineered for the harshest environments, including mining, pipe welding, and structural steel construction. The engine utilizes a Diesel Oxidation Catalyst (DOC) to meet emission standards without the need for exhaust after-treatment maintenance, ensuring clean operation and reduced downtime.

This specific model (907752004) is the Truck Mount Spec, designed specifically for installation on the bed of a large-body welding truck. Critical controls are positioned lower on the machine, placing them within easy reach of a ground-based operator, thereby improving safety and ergonomics. It comes standard with advanced features such as an air cleaner restriction indicator, a lockable flame arrestor fuel cap, and a spark arrestor.

Dual-Operator Productivity & Integrated Air

The "Duo" designation signifies its capability to support two independent welding arcs simultaneously, with up to 400 amps available per side. This allows two operators to work from a single engine drive with no arc interaction. For heavy-duty applications requiring maximum power, a simple paralleling switch combines the outputs for a single 800-amp arc, suitable for large diameter carbon arc gouging (up to 1/2-inch carbons). The integrated Ingersoll Rand industrial rotary screw air compressor delivers 60 CFM of air, ideal for powering pneumatic tools and plasma cutters. The compressor features an independent on/off control to conserve fuel when air is not required.

Advanced Control Technologies

This unit features Wireless Interface Control (WIC), placing full machine control in the palm of your hand. The included handheld remotes allow operators to change processes, adjust parameters, select presets, and turn the engine on or off from anywhere on the jobsite. Additionally, ArcReach technology enables communication with compatible wire feeders and remotes through the weld cables themselves, eliminating the need for fragile control cords. These technologies drastically reduce non-arc time and improve jobsite safety by minimizing trips to the power source.

Additional Information
Brand:Miller
Weld Process:Engine Drive, Multi-Process
Amperage:800
Watts:20000 W
Duty Cycle:100%
Packaging Description:1 Per Ea
Process Type:Stick (SMAW), MIG (GMAW), Flux Cored (FCAW), DC TIG (GTAW), Submerged Arc (SAW), Air Carbon Arc Gouging (CAC-A)
Engine Model:Deutz TD2.9 L4 (Tier 4F)
Compressor Type:Ingersoll Rand Rotary Screw
Compressor Output:60 CFM
Generator Output (3 Phase):27,000 Watts Peak, 20,000 Watts Continuous
Generator Output (1 Phase):15,000 Watts Peak, 12,000 Watts Continuous
Output Range:20 - 800 A
Fuel Type:Diesel
Dimensions:46 in (H) x 28.5 in (W) x 69.5 in (D)
Weight:2095 lbs

INCLUDED

  • Big Blue 800 Duo Air Pak Welding Generator
  • 2 Wireless Interface Control Remotes
  • Users Manual

APPLICATIONS

  • Maintenance and Repair Rigs
  • Heavy Construction
  • Structural Steel
  • Mining Maintenance
  • Process Piping
  • Railroad Maintenance
  • Mechanical Contractors

FAQ

It features an Ingersoll Rand industrial rotary screw air compressor that delivers 60 CFM at 100 psi with a 30,000-hour life expectancy.

Yes, the 'Duo' capability provides two independent welding arcs of up to 400 amps each with no arc interaction between operators.

The Truck Mount Spec positions critical controls lower on the machine so they are within easy reach of a ground-based operator when the welder is mounted on a truck bed.

The Wireless Interface Control handheld remote allows you to change welding processes, adjust parameters, select presets, turn the machine on/off, and view service reminders from a distance.

Yes, it is ArcReach compatible, allowing communication of process adjustment commands through existing weld cables when used with ArcReach feeders or remotes.

It is powered by a Deutz TD2.9 L4 liquid-cooled, turbo-charged, four-cylinder diesel engine that is EPA Tier 4F compliant.

No, welding leads are not included and must be purchased separately.

The machine provides 27,000 watts peak and 20,000 watts continuous 3-phase power, or 15,000 watts peak and 12,000 watts continuous 1-phase power.

CATALOGUE & SPEC SHEETS

Spec Sheet