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907751 - Miller Big Blue 800 Duo Pro Diesel Welder Generator

Packaging: 1 PER EA
$82,410.55/ea $68,832.00/1 PER EA only $68,832.00/eaSave 16%

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OVERVIEW

Miller Big Blue 800 Duo Pro: The Industrial Powerhouse

The Miller Big Blue 800 Duo Pro (Deutz) is engineered for the most demanding industrial environments, offering a robust combination of high-amperage welding output and substantial auxiliary power generation. At its core lies the heavy-duty Deutz TD2.9 L4 T4F industrial diesel engine, a 65.7 HP liquid-cooled turbo-charged power plant. This engine is EPA Tier 4 Final compliant, utilizing Diesel Oxidation Catalyst (DOC) technology to ensure clean operation without the need for Diesel Exhaust Fluid (DEF) or Diesel Particulate Filter (DPF) maintenance, ensuring maximum uptime and reduced operating costs.

Dual-Operator Capability

This machine is designed to maximize fleet efficiency. The "Duo Pro" configuration allows for two independent welding arcs of up to 400 amps each, effectively functioning as two welders in one chassis. A simple paralleling switch on the front panel instantly converts the machine into a single-operator powerhouse delivering up to 800 amps. This versatility makes it ideal for heavy pipe fabrication, structural steel, and mining maintenance where requirements fluctuate between multi-operator light duty and single-operator heavy gouging or sub-arc applications.

ArcReach Technology Integration

The 907751 model comes standard with Miller's ArcReach technology. This system allows the power source to communicate with compatible wire feeders and remotes through the welding leads themselves. This eliminates the need for fragile and expensive control cables, which are prone to damage on job sites. Operators can adjust voltage and amperage at the point of the weld, significantly improving weld quality and safety by reducing the need to traverse hazardous job sites to make adjustments at the machine.

Auxiliary Power and Durability

Beyond welding, the Big Blue 800 Duo Pro is a formidable generator. It provides 27,000 watts of peak 3-phase power (20,000 watts continuous) and up to 15,000 watts of peak single-phase power. This capacity is sufficient to run industrial tools, lighting towers, and job site trailers simultaneously. Built for harsh conditions, the unit features a heavy-duty powder coat with zinc-rich primer, a standard vandalism lockout kit, and thermal overload protection.

Additional Information
Brand:Miller
Amperage:800
Weld Process:Engine Drive, Multi-Process, Submerged Arc (SAW)
Watts:12000 W
Engine Brand:Deutz
Fuel Type:Diesel
Horsepower:65.7 hp
Generator Output (3 Phase Peak):27,000 W
Generator Output (1 Phase Continuous):12,000 W
Weld Output Mode:Single Operator (800A), Dual Operator (400A each)
Cooling:Liquid Cooled
Packaging Description:1 PER EA
Voltage:n/a
Duty Cycle:N/A

INCLUDED

  • Miller Big Blue 800 Duo Pro (Deutz) Base Unit
  • ArcReach Technology (Built-in)
  • Vandalism Lockout Kit
  • 120V Block Heater
  • Note: Welding leads are not included

APPLICATIONS

  • Cross Country Pipeline
  • Structural Steel Construction
  • Mining Maintenance
  • Heavy Equipment Repair
  • Process Piping
  • Mechanical Contracting
  • Fabrication

FAQ

In dual operator mode, the machine provides two independent arcs with up to 400 amps each. In single operator mode, the outputs are paralleled to provide a single arc with up to 800 amps.

No, the Deutz TD2.9 L4 engine uses a Diesel Oxidation Catalyst (DOC) to meet Tier 4 Final standards, so it does not require Diesel Exhaust Fluid (DEF) or DPF regeneration.

ArcReach uses the existing welding cables to send control signals between the power source and the feeder or remote. This eliminates the need for a separate 14-pin control cord.

It provides 27,000 watts peak (20,000 watts continuous) of 3-phase power and 15,000 watts peak (12,000 watts continuous) of single-phase power.

Yes, the Big Blue 800 Duo Pro is rated for carbon arc gouging with carbons up to 1/2 inch (12.7 mm) in diameter.

Yes, the Vandalism Lockout Kit is included as standard equipment. It includes lockable hinged steel panels to protect the control panel and connections.

The machine supports Stick (SMAW), MIG (GMAW), Flux-Cored (FCAW), RMD, Pulsed MIG (GMAW-P), DC TIG (GTAW-DC), Submerged Arc (SAW), and Air Carbon Arc Gouging (CAC-A).

Dynamic DIG is a time-based algorithm that automatically adjusts the amount of current required to clear a short, providing a smoother and more consistent arc tailored to the application.

CATALOGUE & SPEC SHEETS

Spec Sheet