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951855 - Miller Continuum 500 Water-Cooled Push-Pull Aluminum MIG System

Packaging: 1 PER EA

Sorry, product has been discontinued by the vendor.

OVERVIEW

Advanced Industrial Aluminum Welding Solution

The Miller Continuum 500 Push-Pull MIGRunner Package (951855) represents the pinnacle of advanced manufacturing welding technology, specifically configured for high-demand aluminum applications and long-distance wire feeding. At the core of this system is the Continuum 500 power source, a digital inverter designed to deliver superior arc performance through next-generation waveform technology. This package is not merely a welder; it is a comprehensive welding station that includes the power source, a single wire feeder, the Coolmate 3.5 cooling system, a heavy-duty MIGRunner cart, and a specialized push-pull gun.

Technically, the Continuum 500 distinguishes itself with its proprietary arc processes. Accu-Pulse® provides a tighter, more focused arc for higher travel speeds and lower heat input, crucial for minimizing distortion in aluminum fabrication. Versa-Pulse™ offers high deposition rates with reduced heat, while RMD® (Regulated Metal Deposition) ensures consistent root passes with superior gap bridging capabilities. The system operates on a high-speed digital communication platform that allows the power source and wire feeder to react to arc changes in microseconds, ensuring stability even in the most challenging conditions.

The inclusion of the Push-Pull gun is critical for this specific SKU. Push-pull systems mechanically assist soft aluminum wire through the liner, eliminating bird-nesting and feeding issues common with standard push-only guns, especially over longer cable lengths. Combined with the integrated water-cooling system, this setup allows operators to weld at high amperages (up to 500A at 100% duty cycle) for extended periods without equipment overheating or consumable failure. The system also features Insight Core™ capabilities, enabling welding intelligence and data tracking right out of the box to monitor productivity and quality metrics.

Additional Information
Brand:Miller
Amperage:500
Voltage:230/460/575 V
Duty Cycle:100%
Weld Process:MIG (GMAW)
Machine Cart:Mig Runner
Packaging Description:1-per-ea
Process Type:MIG (GMAW), Pulsed MIG (GMAW-P), Flux Cored (FCAW), Air Carbon Arc Gouging
Input Voltage / Phase:230/460/575 V, 3-Phase
Output Range / Duty Cycle:500A at 100% Duty Cycle
Cooling Type:Water Cooled
Included Accessories:Continuum 500 Power Source, Continuum Single Wire Feeder, Coolmate 3.5 Cooler, MIGRunner Cart, Push-Pull Gun
Control Interface:Digital LCD Interface, Insight Core Compatible
Applications:Heavy Industrial Manufacturing, Transportation, Construction, Aluminum Fabrication

INCLUDED

  • Continuum 500 Power Source
  • Continuum Single Wire Feeder
  • Coolmate 3.5 Coolant System
  • Standard Running Gear (MIGRunner Cart)
  • Push-Pull MIG Gun (Water-Cooled)
  • Industrial Flowmeter Regulator and Gas Hose
  • Work Cable and Clamp
  • Interconnecting Cables

APPLICATIONS

  • Heavy Industrial Manufacturing
  • Aluminum Boat and Ship Building
  • Transportation and Railcar Fabrication
  • Construction and Infrastructure
  • Aerospace Ground Support Equipment
  • High-Volume Production Welding

FAQ

The Push-Pull gun mechanically drives the welding wire from both the feeder and the gun handle. This is essential for soft wires like aluminum, preventing buckling (bird-nesting) and ensuring smooth, consistent feeding over longer distances.

Yes, while optimized for advanced MIG processes (Accu-Pulse, RMD, Versa-Pulse), the Continuum 500 is also capable of standard MIG, Flux-Cored, and Air Carbon Arc Gouging.

The Continuum 500 requires 3-phase input power and can operate on 230V, 460V, or 575V systems.

Yes, this MIGRunner package includes the Coolmate 3.5 water-cooling system, which is integrated into the cart setup for high-amperage cooling.

Accu-Pulse is a Miller-exclusive pulsed MIG process that provides a shorter arc length and more focused arc column, resulting in higher travel speeds and lower heat input compared to traditional spray transfer.

Yes, the Continuum system comes with Insight Core integrated, allowing for internet-based monitoring of arc-on time and other productivity metrics without extra hardware.

The machine is rated for a 100% duty cycle at 500 Amps, meaning it can run continuously at full power without overheating.

Yes, it includes the industrial MIGRunner cart which holds the power source, feeder, cooler, and gas cylinder.

CATALOGUE & SPEC SHEETS

Spec Sheet