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951959 - Miller Deltaweld 500 575V MIGRunner Package with Dual Intellx Elite Feeder

Packaging: 1 per ea
$32,819.09/ea $29,706.93/1 per ea only $29,706.93/eaSave 9%

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OVERVIEW

Industrial Power Meets Advanced Process Control

The Miller Deltaweld 500 575V MIGRunner with Intellx Elite Dual Wire Feeder (SKU: 951959) represents the pinnacle of heavy-industrial manufacturing solutions. Designed specifically for facilities operating on 575V 3-phase power, this system replaces legacy technology with a modern, software-driven power source that delivers 500 amps at a 100% duty cycle. The core of this package is the integration between the Deltaweld power source and the Intellx Elite Dual wire feeder, connected via high-speed ArcConnect technology. This digital communication ensures that the arc characteristics are monitored and adjusted thousands of times per second, providing stability that older analog machines cannot match.

The Intellx Elite Dual feeder is a critical asset for high-mix production environments. It allows operators to mount two different spools of wire—such as mild steel and stainless, or two different diameters—and switch between them with the press of a trigger or button. This eliminates the downtime associated with spool changes and liner swap-outs. The "Elite" designation signifies the inclusion of advanced waveform processes, most notably Accu-Pulse. Accu-Pulse provides a spray-transfer-like deposition rate with the heat control of a pulsed arc, making it ideal for out-of-position welding and thinner materials where burn-through is a concern. The feeder also supports Profile Pulse, which creates a TIG-like bead appearance for aesthetic welds.

Mechanically, the Deltaweld 500 is built to withstand harsh industrial environments. It features Miller's proprietary Wind Tunnel Technology, which routes cooling air through a dedicated tunnel, preventing abrasive dust and metal shavings from contacting sensitive electronic components and circuit boards. The Fan-On-Demand system operates only when cooling is necessary, reducing noise pollution in the shop and minimizing the intake of airborne contaminants. This package is a complete turnkey solution, mounted on a heavy-duty running gear with a cylinder rack capable of holding two gas bottles, ensuring the dual-feeder system is fully mobile and self-contained.

Additional Information
Brand:Miller
Amperage:500
Voltage:575 V
Weld Process:MIG (GMAW)
Machine Cart:Mig Runner
Duty Cycle:100%
Packaging Description:1 per each
Process Type:MIG (GMAW), Flux Cored (FCAW), Pulsed MIG (GMAW-P), Air Carbon Arc Gouging
Input Voltage:575V
Phase:3-Phase
Output Range:30 - 650 A
Wire Feed Speed:50 - 780 IPM
Included Accessories:Deltaweld 500 Power Source, Intellx Elite Dual Wire Feeder, Running Gear/Cart, 2x Bernard BTB Guns, Feeder Swivel Kit, Cart Accessory Kit
Applications:Heavy Industrial Manufacturing, General Fabrication, Transportation, Shipbuilding
Warranty Period:3 Years

INCLUDED

  • Deltaweld 500 Power Source (575V)
  • Intellx Elite Dual Wire Feeder
  • Running Gear / Cylinder Cart
  • (2) Bernard BTB Gun 400 A
  • .035/.045 in. V-groove Drive Rolls
  • Feeder Swivel Kit
  • Cart Accessory Kit
  • ArcConnect Control Cable
  • Work Sense Lead

APPLICATIONS

  • Heavy Equipment Manufacturing
  • Structural Steel Fabrication
  • Shipbuilding and Marine Repair
  • Truck and Trailer Manufacturing
  • General Industrial Fabrication
  • Sheet Metal Fabrication

FAQ

The Dual Wire Feeder allows you to mount two different types or sizes of wire simultaneously, enabling you to switch between applications (e.g., steel vs. aluminum) instantly without changing spools or guns.

Yes, the Intellx Elite feeder included in this package enables advanced processes like Accu-Pulse and Profile Pulse for superior arc control and bead appearance.

This specific model (SKU 951959) requires 575V 3-phase input power, which is common in Canadian industrial facilities.

Yes, this is a MIGRunner package, which means it comes pre-assembled with a heavy-duty running gear and cylinder rack for mobility.

The Deltaweld 500 is rated for 500 Amps at 100% duty cycle, allowing for continuous operation at high amperages without overheating.

Yes, the Deltaweld 500 has a dedicated gouge mode and can handle carbon electrodes up to 3/8 inch in diameter.

The package typically includes two Bernard BTB MIG guns, usually rated at 400 amps, to support the dual feeder configuration.

CATALOGUE & SPEC SHEETS

Spec Sheet