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907800 - Miller Deltaweld 500 MIG Welder Package with Insight Core and Cart

Packaging: 1 per ea
$19,723.85/ea $17,853.48/1 per ea only $17,853.48/eaSave 9%

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OVERVIEW

Industrial Power Meets Digital Intelligence

The Miller Deltaweld 500 (SKU: 907800) represents the evolution of heavy-industrial MIG welding, combining a legacy of reliability with modern digital capabilities. This specific configuration is a comprehensive package designed for manufacturing environments that demand both raw power and data-driven insights. It includes the Deltaweld 500 power source, heavy-duty running gear (cart), an industrial accessory kit, and the integrated Insight Core™ welding intelligence module.

At its heart, the machine delivers a massive 500 Amps at 100% duty cycle, ensuring zero downtime due to thermal overload even in the most demanding continuous welding applications. It supports MIG (GMAW) and Flux-Cored (FCAW) processes, as well as Air Carbon Arc Gouging with carbons up to 3/8-inch. The power source is engineered with Miller's Wind Tunnel Technology™, which prevents abrasive dust and particles from damaging internal components, significantly extending the lifespan of the machine in harsh shop environments.

The inclusion of Insight Core™ transforms this welder from a simple power source into a fleet management tool. This passive monitoring system reports weld productivity and quality data directly to the cloud, allowing facility managers to track arc-on time and identify bottlenecks without requiring any input from the operator. The package is rounded out by the robust running gear, which provides a stable platform for the power source and gas cylinder, and a complete accessory kit to get the system operational quickly.

Additional Information
Brand:Miller
Amperage:500
Duty Cycle:100%, 60%
Voltage:208/230/460 V
Weld Process:MIG (GMAW)
Process Type:MIG (GMAW), Flux Cored (FCAW), Air Carbon Arc Gouging
Input Voltage / Phase:208/230/460 V, 3-Phase
Output Range:30 - 650 A
Included Accessories:Running Gear (Cart), Accessory Kit, Insight Core Module
Applications:Heavy Industrial Manufacturing, General Fabrication, Shipbuilding, Structural Steel
Dimensions:H: 22.25 in, W: 15.375 in, D: 29.25 in
Warranty Period:3 Years
Packaging Description:1 per ea

INCLUDED

  • Deltaweld 500 Power Source (208/230/460 V)
  • Insight Core™ Welding Intelligence
  • Running Gear (Cylinder Cart)
  • Industrial Accessory Kit (Work cable, clamp, gas hose, regulator/flowmeter)
  • Owner's Manual

APPLICATIONS

  • Heavy Equipment Manufacturing
  • Structural Steel Fabrication
  • Shipbuilding and Offshore
  • General Heavy Fabrication
  • Sheet Metal Fabrication

FAQ

The accessory kit typically includes a work cable with clamp, a gas hose, and a regulator/flowmeter. It ensures you have the basic connections required to set up the machine.

No, this specific SKU (907800) includes the power source, running gear, and accessory kit. A compatible wire feeder, such as the Intellx or Intellx Pro, must be purchased separately.

Insight Core is a passive welding intelligence system integrated into the machine. It monitors and reports welding data (like arc-on time and deposition) to help manage fleet productivity and costs.

This model operates on 3-phase power and is compatible with 208, 230, or 460 Volts.

Yes, the Deltaweld 500 has a dedicated gouging mode and is rated for carbon electrodes up to 3/8 inch (9.5 mm) in diameter.

The machine is rated for 500 Amps at 100% duty cycle and 600 Amps at 60% duty cycle.

The running gear typically requires some assembly upon delivery to secure the power source and set up the cylinder rack.