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951956 - Miller Deltaweld 500 MIGRunner Package with Intellx Elite Feeder 575V

Packaging: 1 per ea
$26,725.82/ea $24,191.48/1 per ea only $24,191.48/eaSave 9%

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OVERVIEW

The New Standard in Industrial Manufacturing

The Miller Deltaweld 500 575V MIGRunner with Intellx Elite Feeder represents a significant leap forward in industrial welding technology. Designed to replace legacy heavy-industrial systems, this package combines the raw power required for heavy fabrication with the intelligence of modern inverter technology. For facilities operating on 575V power grids, this system offers a seamless integration into existing production lines while providing immediate improvements in arc quality and ease of use.

At the heart of this package is the Intellx Elite wire feeder. Unlike standard feeders, the Elite model unlocks advanced welding processes such as Accu-Pulse. Accu-Pulse provides a 28% wider operating window and a more forgiving arc, making it easier for welders of all skill levels to produce high-quality welds with virtually no spatter. This reduction in spatter translates directly to cost savings by eliminating the need for extensive post-weld grinding and cleanup. The feeder also features a full-color LCD screen and memory buttons, allowing operators to save and recall their favorite weld settings instantly.

The Deltaweld 500 power source itself is engineered for durability and efficiency. Rated at 500 amps at 100% duty cycle, it is built to run continuously in high-volume manufacturing environments without overheating or faltering. Despite its immense power, the unit is significantly lighter and more compact than its predecessors, making it easier to maneuver around the shop floor on the included MIGRunner cart. The system utilizes Miller's ArcConnect technology, which simplifies the connection between the feeder and power source using a single control cable, ensuring reliable high-speed communication for advanced weld processes.

This "Ready-to-Weld" MIGRunner package takes the guesswork out of system configuration. It arrives with the power source, the advanced Intellx Elite feeder, a heavy-duty running gear with a cylinder rack, and a premium Bernard BTB 400-amp MIG gun. Whether you are welding mild steel, stainless steel, or aluminum, the Deltaweld 500 system adapts to your needs, offering specific programs for various wire types and gases. It is the ultimate solution for manufacturers looking to modernize their welding fleet, improve deposition rates, and reduce training time for new operators.

Additional Information
Brand:Miller
Amperage:500
Voltage:575 V
Weld Process:MIG (GMAW)
Duty Cycle:100%
Packaging Description:1 Per Ea
Process Type:MIG (GMAW), Flux Cored (FCAW), Accu-Pulse (GMAW-P)
Input Phase:3-Phase
Input Voltage:575 V
Rated Output:500 A at 40 V, 100% Duty Cycle
Wire Feed Speed:50 - 780 IPM
Max Open Circuit Voltage:92 VDC
Dimensions (Power Source):H: 22.36 in, W: 15.35 in, D: 29.15 in
Net Weight (Power Source):134 lb (60.8 kg)

INCLUDED

  • Deltaweld 500 Power Source (575 V)
  • Intellx Elite Wire Feeder
  • Bernard BTB Gun 400 A
  • .035/.045 in. V-groove Drive Rolls
  • Deltaweld Running Gear/Cylinder Rack
  • Feeder Swivel Kit
  • Cart Accessory Kit
  • ArcConnect Control/Motor Cable (9 ft)
  • Work Cable with Clamp (15 ft)
  • Flowmeter Regulator and Gas Hose

APPLICATIONS

  • Heavy Industrial Manufacturing
  • Structural Steel Fabrication
  • Sheet Metal Fabrication
  • General Construction
  • Shipbuilding and Marine Applications
  • Transportation and Heavy Equipment

FAQ

This specific model (951956) is designed for 575V 3-phase input power, which is common in Canadian industrial facilities.

The Intellx Elite feeder included in this package adds advanced features such as Accu-Pulse (pulsed MIG) welding, a full-color LCD display, memory presets, and specific weld programs for various metals like stainless steel and aluminum.

Yes, this MIGRunner package includes a Bernard BTB Gun 400 A, which is an air-cooled MIG gun designed for heavy-duty applications.

The Deltaweld 500 is rated at 500 Amps at 100% duty cycle, meaning it can weld continuously at 500 amps without needing a cooling break.

Yes, the Deltaweld 500 is capable of carbon arc gouging with carbons up to 3/8 inch (9.5 mm) in diameter.

This specific package comes with an air-cooled Bernard gun. While the power source can support water-cooled systems with the addition of a cooler, this SKU is configured for air-cooled operation.

Accu-Pulse is a Miller-exclusive pulsed MIG process available via the Intellx Elite feeder. It provides a more forgiving arc, better puddle control, and significantly less spatter than traditional spray transfer MIG.

Yes, this is a 'MIGRunner' package, which means it comes pre-assembled with a heavy-duty running gear (cart) that holds the power source, feeder, and gas cylinder.

CATALOGUE & SPEC SHEETS

Spec Sheet