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951955 - Miller Deltaweld 500 MIGRunner System with Intellx Elite Dual Feeder

Packaging: 1 per ea
$32,819.09/ea $29,706.93/1 per ea only $29,706.93/eaSave 9%

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OVERVIEW

Industrial Power Meets Versatility

The Miller Deltaweld 500 MIGRunner with Intellx Elite Dual Feeder is designed to be the backbone of modern heavy manufacturing environments. This complete welding system (SKU 951955) integrates Miller's legendary reliability with advanced pulsed MIG technology, offering a solution that significantly increases throughput and weld quality. The package is built around the Deltaweld 500 power source, a machine engineered to deliver 500 amps at 100% duty cycle, ensuring it never quits even during the most demanding continuous welding operations.

What sets this specific package apart is the Intellx Elite Dual Wire Feeder. In high-mix production environments, time spent changing wire spools and drive rolls is lost revenue. The dual feeder allows you to keep two different types of wire (e.g., solid wire and flux-cored, or two different diameters) loaded and ready to fire. With the press of a trigger, operators can switch between tasks instantly. Furthermore, the "Elite" designation means this feeder unlocks Accu-Pulse™ technology—a pulsed MIG process that provides a smoother arc, better puddle control, and significantly less spatter than traditional spray transfer, reducing post-weld grinding and cleanup costs.

This MIGRunner package is a turnkey solution delivered on a heavy-duty running gear with a cylinder rack for two gas bottles. It includes everything needed to start welding immediately, including two premium Bernard BTB 400-amp MIG guns, industrial-grade cabling, and regulators. For facility managers and business owners, the Deltaweld 500 represents a strategic investment in efficiency, reducing downtime and rework while simplifying the training process for new welders through its intuitive EZ-Set interface.

Additional Information
Amperage:500
Brand:Miller
Duty Cycle:100%
Voltage:208/230/460 V
Weld Process:MIG (GMAW)
Machine Cart:Mig Runner
Packaging Description:1 Per Ea
Process Type:MIG (GMAW), Flux Cored (FCAW), Accu-Pulse (GMAW-P), Air Carbon Arc Gouging (CAC-A)
Input Voltage / Phase:208/230/460 V, 3-Phase
Amperage Range:30 - 650 A
Wire Feed Speed Range:50 - 780 ipm (1.3 - 19.8 m/min)
Included Accessories:Deltaweld 500 Power Source, Intellx Elite Dual Wire Feeder, Running Gear/Cart, 2x Bernard BTB Gun 400A, Industrial MIG 4/0 Kit, Feeder Swivel Kit, Cart Accessory Kit
Dimensions:H: 45 in (1143 mm), W: 28.5 in (724 mm), D: 46.25 in (1175 mm)
Net Weight:365 lb (165.6 kg)
Warranty Period:3 Years

INCLUDED

  • Deltaweld 500 Power Source (907747)
  • Intellx Elite Dual Wire Feeder (301493)
  • Bernard BTB Gun 400 A (Qty 2)
  • .035/.045 in. V-groove Drive Rolls
  • Deltaweld 500 Running Gear/Cart
  • ArcConnect Control/Motor Cable 9ft.
  • Cart Accessory Kit
  • Feeder Swivel Kit
  • Industrial MIG 4/0 Kit (flowmeter regulator, gas hose, work cable with clamp)

APPLICATIONS

  • Heavy Equipment Manufacturing
  • Structural Steel Fabrication
  • Shipbuilding and Marine Construction
  • Sheet Metal Fabrication
  • General Industrial Manufacturing
  • Transportation and Truck Body

FAQ

The Intellx Elite Dual feeder allows you to mount two different spools of wire (different types or sizes) simultaneously. It also unlocks Accu-Pulse™ pulsed MIG capabilities, which are not available on the standard Intellx feeder.

Yes, this MIGRunner package includes two (2) Bernard BTB Gun 400 A MIG guns, so both sides of the dual feeder are ready to use immediately.

This specific model operates on 3-Phase power and accepts 208, 230, or 460 Volts. It is not compatible with single-phase power.

Accu-Pulse is a pulsed MIG process that provides a spatter-free arc and better puddle control. It allows for welding in all positions with higher deposition rates and reduces post-weld cleanup time.

Yes, the Deltaweld 500 is rated for air carbon arc gouging with carbons up to 5/16 inch (7.9 mm) in diameter.

Yes, this is a 'MIGRunner' package, which means the power source and feeder come pre-assembled on a heavy-duty cart (running gear) with a cylinder rack for gas bottles.

The Deltaweld 500 is rated at 500 Amps at 60 Volts with a 100% Duty Cycle, allowing for continuous operation at maximum output.

Yes, EZ-Set simplifies parameter setup. You just select the wire diameter and material thickness, and the machine automatically sets the recommended voltage and wire feed speed.

CATALOGUE & SPEC SHEETS

Spec Sheet