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951949001 - Miller Deltaweld 500 MIGRunner with Intellx Elite Feeder - 208/230/460V

Packaging: 1 per ea
$28,482.83/ea $25,781.88/1 per ea only $25,781.88/eaSave 9%

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OVERVIEW

Industrial Power Meets Advanced Control

The Miller Deltaweld 500 MIGRunner with Intellx Elite Feeder is a powerhouse welding system designed for the most demanding manufacturing and fabrication environments. Engineered to deliver 500 amps at a 100% duty cycle, this machine is built for continuous operation in structural steel fabrication, heavy equipment manufacturing, and transportation industries. The system represents a legacy of reliability updated with modern technology to meet the needs of today's welders.

At the heart of this package is the Intellx Elite Wire Feeder, which transforms the Deltaweld 500 into a sophisticated pulsed MIG system. The Elite feeder provides access to Miller's Accu-Pulse® and RMD® (Regulated Metal Deposition) technologies. Accu-Pulse offers a 28% wider operating window compared to traditional CV MIG, providing a more forgiving arc that compensates for variations in operator technique. This allows welders of varying skill levels to produce high-quality, defect-free welds with less training time. RMD technology is specifically designed for thin materials and gap bridging, reducing heat input and minimizing distortion.

Durability is a core component of the Deltaweld design. The machine features Miller's Wind Tunnel Technology™, which routes internal airflow to cool power conversion components while protecting sensitive electronics and PC boards from dirt, dust, and debris. This significantly improves reliability in harsh shop environments. Additionally, the Fan-On-Demand™ cooling system operates only when needed, reducing noise, energy consumption, and the amount of contaminants pulled through the machine.

This MIGRunner package is a turnkey solution that gets you into production faster. It includes the power source, the advanced Intellx Elite feeder, a heavy-duty running gear/cylinder rack, a Bernard BTB 400-amp gun, and all necessary cables. The ArcConnect™ technology simplifies the connection between the power source and feeder, utilizing next-generation communication to improve weld performance and allow point-of-use controls to be located directly at the feeder.

Additional Information
Brand:Miller
Amperage:500
Voltage:208/230/460 V
Duty Cycle:100%
Weld Process:MIG (GMAW)
Packaging Description:1 Per Ea
Process Type:MIG (GMAW), Flux-cored (FCAW), Accu-Pulse MIG (GMAW-P), Air Carbon Arc Gouging (CAC-A)
Input Voltage / Phase:208/230/460 V, 3-Phase
Output Range / Duty Cycle:30–650 A, 500 A at 100% duty cycle
Cooling Type:Fan-On-Demand
Included Accessories:Intellx Elite Wire Feeder, Bernard BTB Gun 400 A, Running Gear/Cylinder Rack, Feeder Swivel Kit, Cart Accessory Kit, ArcConnect Cable
Applications:General manufacturing, Structural steel fabrication, Transportation, Sheet metal fabrication
Warranty Period:3-Year Miller True Blue Warranty

INCLUDED

  • Deltaweld 500 Power Source
  • Intellx Elite Wire Feeder
  • Bernard BTB Gun 400 A
  • Deltaweld Running Gear/Cylinder Rack
  • Feeder Swivel Kit
  • Cart Accessory Kit
  • ArcConnect Control/Motor Cable (9 ft)
  • .035/.045 in. V-groove Drive Rolls

APPLICATIONS

  • General Manufacturing
  • General Fabrication
  • Structural Steel Fabrication
  • Transportation and Heavy Equipment
  • Sheet Metal Fabrication
  • Light-Gauge Tube and Sheet

FAQ

The Deltaweld 500 is rated at 500 Amps at 100% duty cycle, allowing for continuous operation at high amperage.

Yes, the MIGRunner package includes a Bernard™ BTB Gun rated for 400 A.

The Intellx Elite feeder included in this package adds advanced arc control features, including Accu-Pulse® and RMD® (Regulated Metal Deposition), which are not available on the standard basic feeders.

Yes, the Deltaweld 500 has a dedicated constant current gouge mode rated for carbons up to 3/8 inch.

This model requires 3-phase power and operates on 208, 230, or 460 Volts.

Wind Tunnel Technology is an internal airflow design that protects electrical components and PC boards from dirt, dust, and debris, greatly improving reliability.

Yes, this is a MIGRunner package, which means it comes pre-assembled with the Deltaweld running gear and cylinder rack.

ArcConnect is a next-generation communication protocol that improves weld performance and allows point-of-use controls to be located at the wire feeder.

CATALOGUE & SPEC SHEETS

Spec Sheet