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951950001 - Miller Deltaweld 500 MIGRunner Package with Intellx Elite Feeder

Packaging: 1 per ea
$30,997.56/ea $28,058.14/1 per ea only $28,058.14/eaSave 9%

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OVERVIEW

Advanced Industrial MIG Welding System

The Miller Deltaweld 500 MIGRunner with Intellx Elite Feeder and Insight Core represents the pinnacle of heavy-industrial manufacturing solutions. Designed to bridge the gap between traditional simplicity and modern technological capability, this system delivers 500 amps of pure welding power at a 100% duty cycle. It is engineered for manufacturers who demand reliability, repeatability, and ease of use in high-volume fabrication environments. The core of this package is the Deltaweld 500 power source, a machine built on Miller's legacy of durability but updated with ArcConnect™ technology for seamless integration with next-generation wire feeders.

This specific package (SKU 951950001) includes the Intellx™ Elite wire feeder. Unlike standard feeders, the Elite model unlocks advanced arc processes including Accu-Pulse® and RMD® (Regulated Metal Deposition). Accu-Pulse provides a smoother, more forgiving arc that reduces spatter and grinding time, while RMD is optimized for root passes and gap bridging, making it easier for welders of varying skill levels to produce code-quality welds. The feeder also features a user-friendly interface that simplifies setup, ensuring that operators spend more time welding and less time adjusting parameters.

Integrated directly into the system is Miller's Insight Core™ Welding Intelligence. This passive monitoring solution provides real-time visibility into productivity and arc-on time, allowing facility managers to make data-driven decisions to optimize operations. The package is supplied as a complete MIGRunner™ system, which includes a heavy-duty running gear/cylinder rack, a 15-foot Bernard BTB 400A gun, and all necessary cabling. With an input voltage range of 208/230/460 V (3-phase), the Deltaweld 500 is ready to integrate into most industrial power grids. It also supports air carbon arc gouging with carbons up to 3/8 inch, adding versatility to its powerhouse performance.

Additional Information
Brand:Miller
Amperage:500
Voltage:208/230/460 V
Duty Cycle:100%
Weld Process:MIG (GMAW)
Packaging Description:1 of each
Process Type:MIG (GMAW), Flux-cored (FCAW), Accu-Pulse (GMAW-P), RMD, Air Carbon Arc Gouging
Input Phase:3-Phase
Output Range:30 - 650 A
Wire Feeder Included:Intellx Elite
Welding Intelligence:Insight Core
Included Gun:Bernard BTB Gun 400 A

INCLUDED

  • Deltaweld 500 Power Source (208/230/460 V)
  • Intellx Elite Wire Feeder with Insight Core
  • Bernard BTB Gun 400 A (15 ft)
  • Deltaweld Running Gear/Cylinder Rack (Cart)
  • Feeder Swivel Kit
  • ArcConnect Control/Motor Cable (9 ft)
  • .035/.045 in. V-groove Drive Rolls
  • Cart Accessory Kit

APPLICATIONS

  • General Manufacturing
  • Structural Steel Fabrication
  • Heavy Equipment Production
  • Sheet Metal Fabrication
  • Transportation and Railcar
  • Shipbuilding

FAQ

The Intellx Elite feeder adds pulsed MIG capabilities, specifically Accu-Pulse® and RMD® (Regulated Metal Deposition) processes, which are not available on the standard Pro feeder.

This model requires 3-phase input power and can operate on 208, 230, or 460 Volts.

Yes, it includes a Bernard™ BTB Gun rated at 400 Amps with a 15-foot cable.

Insight Core is a simplified, internet-based welding information solution that monitors and reports weld productivity and arc-on time.

Yes, the Deltaweld 500 is rated for gouging with carbons up to 3/8 inch in diameter.

The machine is rated at 500 Amps at 100% duty cycle, meaning it can run continuously at 500A without overheating.

Yes, this is a MIGRunner™ package, which includes the running gear (cart) and cylinder rack.

The package typically comes with .035/.045 inch V-groove drive rolls for solid wire.

CATALOGUE & SPEC SHEETS

Spec Sheet