Skip to Main Content

951808001 - Miller Deltaweld 500 MIGRunner System with Intellx Pro Feeder

Packaging: 1 per ea
$23,951.66/ea $21,680.38/1 per ea only $21,680.38/eaSave 9%

Usually ships within 3-5 business days

OVERVIEW

Industrial Power Meets Advanced Pulse Technology

The Miller Deltaweld 500 MIGRunner with Intellx Pro Feeder (951808001) represents the pinnacle of industrial MIG welding solutions, designed to bridge the gap between legacy reliability and modern technological advancement. Engineered for heavy manufacturing, railcar fabrication, and heavy equipment production, this system delivers a massive 500 Amps at 100% duty cycle, ensuring zero downtime during the most demanding production shifts. The core of this package is the Deltaweld 500 power source, a machine built on Miller's legendary durability but enhanced with next-generation communication and control features.

Intellx Pro: The Pulse Advantage

What sets this specific package apart is the inclusion of the Intellx Pro Wire Feeder. Unlike standard feeders, the Intellx Pro unlocks the full potential of the Deltaweld system by adding Accu-Pulse technology. This pulsed MIG capability provides a 28% wider operating window and a significantly more forgiving arc, making it ideal for a variety of skill levels and material thicknesses. The feeder also features EZ-Set technology, which simplifies parameter setup based on material thickness, reducing the complexity often associated with advanced welding systems. With onboard memory buttons and specialized steel weld programs, operators can switch between tasks rapidly without recalibration.

Built for the Industrial Environment

Reliability is paramount in industrial settings, and the Deltaweld 500 incorporates Miller's Wind Tunnel Technology. This internal airflow design protects critical electrical components and PC boards from dirt, dust, and debris, greatly extending the machine's service life. Additionally, the Fan-On-Demand cooling system ensures the cooling fan only operates when necessary, reducing noise pollution on the shop floor and lowering power consumption. The system utilizes ArcConnect, a next-generation communication protocol that improves weld performance and allows point-of-use controls to be located directly at the feeder, streamlining the workflow for the operator.

Complete MIGRunner Package

This SKU is a complete MIGRunner package, designed to be ready to weld immediately upon arrival. It includes the power source, the advanced Intellx Pro feeder, a heavy-duty Bernard BTB 400A gun, and a robust running gear with a cylinder rack. The integrated cart system provides excellent mobility, allowing the powerful 500A system to be easily maneuvered around large workpieces or across the facility. By combining high-amperage output with precision pulse control and a mobile form factor, the Deltaweld 500 MIGRunner is the ultimate solution for facilities looking to maximize productivity and weld quality.

Additional Information
Brand:Miller
Amperage:500
Voltage:208/230/460 V
Duty Cycle:100%
Weld Process:MIG (GMAW)
Packaging Description:1 Per Ea
Process Type:MIG (GMAW), Flux Cored (FCAW), Pulsed MIG
Input Voltage:230/460 V, 3-Phase
Rated Output:500 A at 100% Duty Cycle
Output Range:30 - 650 A, 10 - 44 V
Wire Feeder Included:Intellx Pro
Included Gun:Bernard BTB Gun 400 A
Cooling Type:Fan-On-Demand (Air Cooled)
Portability:MIGRunner Cart Included

INCLUDED

  • Deltaweld 500 Power Source (230/460V)
  • Intellx Pro Wire Feeder
  • Bernard BTB Gun 400 A
  • .035/.045 in. V-groove Drive Rolls
  • ArcConnect Control/Motor Cable (9 ft)
  • Cart Accessory Kit
  • Feeder Swivel Kit
  • Deltaweld Running Gear/Cylinder Rack

APPLICATIONS

  • Heavy Industrial Manufacturing
  • General Fabrication
  • Heavy Equipment Production
  • Railcar Manufacturing
  • Sheet Metal Fabrication
  • Structural Steel Welding

FAQ

The Intellx Pro feeder included in this package adds Accu-Pulse (pulsed MIG) capabilities, EZ-Set parameter setup, steel weld programs, and memory buttons, which are not available on the standard Intellx model.

This specific model (951808001) is configured for 230/460 V, 3-phase input power.

Yes, the MIGRunner package comes with a Bernard BTB Gun rated for 400 Amps.

The Deltaweld 500 is rated at 500 Amps at 100% duty cycle, allowing for continuous welding without overheating.

Yes, this is a MIGRunner package, which means it includes the running gear (cart) and cylinder rack for a complete mobile setup.

Yes, the Deltaweld 500 is capable of both MIG (GMAW) and Flux Cored (FCAW) welding processes.

Accu-Pulse is a pulsed MIG process that provides a 28% wider operating window and a more forgiving arc, helping to reduce spatter and rework.

No, the Deltaweld 500 is designed for 3-phase industrial power input only.

CATALOGUE & SPEC SHEETS

Spec Sheet