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951826 - Miller Deltaweld 500 MIGRunner Package with Intellx Pro Feeder & Insight Core

Packaging: 1 per ea
$24,508.96/ea $22,184.84/1 per ea only $22,184.84/eaSave 9%

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OVERVIEW

Advanced Industrial MIG System with Data Intelligence

The Miller Deltaweld 500 MIGRunner Package (951826) represents the new standard in heavy-industrial manufacturing. This complete system pairs the robust Deltaweld 500 power source with the advanced Intellx Pro wire feeder, creating a powerhouse solution for fabricators who demand both reliability and technological sophistication. Designed for 208/230/460V input power, this unit delivers a massive 500 amps of welding output, making it suitable for the thickest materials and most demanding duty cycles found in structural steel and heavy equipment manufacturing.

What sets this specific package apart is the inclusion of the Intellx Pro Wire Feeder and Insight Core. The Intellx Pro goes beyond standard feeding capabilities by unlocking advanced arc modes like Accu-Pulse. Accu-Pulse provides a 28% wider operating window and a more forgiving arc, significantly reducing spatter and grinding time. Furthermore, the feeder features EZ-Set technology, which simplifies parameter setup based on material thickness, reducing training time for operators.

Integrated directly into the system is Insight Core, Miller's passive welding intelligence solution. This internet-based system monitors welding productivity and quality metrics, providing shop managers with actionable data to optimize operations. The package arrives as a complete MIGRunner system, including a heavy-duty running gear (cart) with a cylinder rack, a Bernard BTB 400A MIG gun, and all necessary drive rolls and cables. It is a turnkey solution for modernizing industrial welding operations.

Additional Information
Amperage:500
Brand:Miller
Weld Process:MIG (GMAW)
Voltage:208/230/460 V
Machine Cart:Mig Runner
Duty Cycle:100%, 60%
Packaging Description:1 Per Ea
Process Type:MIG (GMAW), Flux Cored (FCAW), Accu-Pulse (GMAW-P)
Input Voltage:208/230/460 V
Output Range:30 - 650 A
Wire Feed Speed:50 - 780 ipm
Included Accessories:Intellx Pro Wire Feeder, MIG Runner Cart, Bernard BTB Gun 400A, Insight Core License
Applications:Heavy Industrial Manufacturing, General Fabrication, Structural Steel, Sheet Metal
Warranty Period:3 Years

INCLUDED

  • Deltaweld 500 Power Source (208/230/460 V)
  • Intellx Pro Wire Feeder
  • Bernard BTB Gun 400 A
  • .035/.045 in. V-groove drive rolls
  • Deltaweld 500 Running Gear/Cylinder Rack (MIG Runner Cart)
  • Insight Core Welding Intelligence
  • Feeder swivel kit
  • Cart accessory kit
  • ArcConnect control cable

APPLICATIONS

  • Heavy Industrial Manufacturing
  • General Fabrication
  • Structural Steel Fabrication
  • Sheet Metal Work
  • Transportation and Heavy Equipment Repair
  • Shipbuilding

FAQ

The Intellx Pro feeder included in this package adds advanced features like Accu-Pulse (pulsed MIG), EZ-Set parameter setup, and more memory presets compared to the standard model.

Yes, it comes with a Bernard BTB Gun rated at 400 Amps.

Insight Core is a simplified, internet-based welding information management system that monitors and reports welding productivity and quality data.

This specific package (951826) is designed for 208/230/460 V, 3-phase input power.

Yes, with the Intellx Pro feeder, you can weld aluminum, especially effectively using the Accu-Pulse process, though you may need specific drive rolls and a liner or a push-pull gun for optimal results.

The Deltaweld 500 is rated at 100% duty cycle at 450 Amps and 60% duty cycle at 500 Amps.

Yes, the MIG Runner cart included in this package features a single cylinder rack to securely hold your shielding gas bottle.

CATALOGUE & SPEC SHEETS

Spec Sheet