301541 - Miller Intellx Dual Wire Feeder for Deltaweld Systems

Technical Overview of the Miller Intellx Dual Wire Feeder

The Miller Intellx Dual Wire Feeder (SKU: 301541) is a specialized industrial wire feeding system engineered exclusively for use with Miller Deltaweld 350 and 500 power sources. Designed to optimize manufacturing workflows, this unit leverages Miller's ArcConnect™ technology to establish seamless communication between the feeder and the power source, ensuring precise voltage and arc control directly from the feeder interface. The dual-configuration architecture allows for the simultaneous mounting of two 12-inch wire spools, enabling rapid transition between dissimilar welding processes—such as switching from solid MIG wire to flux-cored wire—or between different wire diameters, without the downtime associated with spool changeovers.

Technically, the Intellx Dual Feeder operates on a 50 VDC input supplied by the power source. It delivers a robust wire feed speed range of 50 to 780 inches per minute (IPM), accommodating a wide variety of deposition rate requirements. The drive assembly features a heavy-duty four-roll gear-driven system that ensures consistent wire feeding, critical for maintaining arc stability in high-volume industrial applications. The unit supports wire diameters ranging from 0.023 inches (0.6 mm) up to 5/64 inches (2.0 mm), making it versatile for light-gauge sheet metal as well as heavy structural fabrication.

The interface is equipped with large, high-visibility digital meters that display preset and actual voltage and wire feed speed. This standard Intellx model provides essential arc control features, including remote voltage adjustment, which allows the operator to fine-tune the heat input at the weld joint rather than returning to the power source. The rotatable drive assembly reduces drag on the gun liner and improves ergonomics by allowing the gun to be positioned optimally relative to the workpiece. This unit is built for durability in harsh industrial environments, featuring a rugged case design and high-torque motor assembly.