951942 - Miller Intellx Elite Dual Feeder with Q4015 Gun Package

Advanced Dual Wire Feeding Solution

The Miller Intellx™ Elite Dual Wire Feeder (Package #951942) represents the pinnacle of industrial wire feeding technology, specifically engineered to pair with the Deltaweld® 350 and 500 power sources. This unit is designed for high-volume manufacturing environments where versatility and precision are paramount. By integrating a dual-drive system, this feeder allows welding operators to maintain two distinct wire spools—potentially of different materials or diameters—ready for immediate use. This capability eliminates the non-productive time typically associated with swapping spools and drive rolls during complex fabrication tasks.

Accu-Pulse® and ArcConnect® Technology

At the core of the Intellx Elite's performance is Miller's Accu-Pulse® technology. This advanced pulsed MIG process provides a 28% wider operating window compared to traditional CV MIG, resulting in a more forgiving arc that adapts easily to variations in tip-to-work distance. This leads to significantly reduced spatter and rework, particularly on difficult joints or out-of-position welds. The system utilizes ArcConnect® technology to establish high-speed, digital communication with the power source, ensuring that voltage and wire feed speed are synchronized with millisecond precision for optimal arc characteristics.

Precision Control and Ergonomics

The user interface is designed for industrial efficiency. EZ-Set technology simplifies the setup process; operators merely input the material thickness and wire diameter, and the machine optimizes the welding parameters automatically. For repetitive tasks, the feeder includes memory buttons that allow for the storage and instant recall of frequently used settings, ensuring consistency across shifts and operators. The package includes the rugged Q4015 Bernard MIG Gun, known for its durability and superior consumable life with AccuLock™ S parts. The feeder itself operates on 24V DC and supports a wire feed speed range of 50 to 780 IPM, accommodating wire diameters from .035" up to 1/16".