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951816001 - Miller Intellx Pro Dual Feeder with 2x Bernard Q4015 Guns

Packaging: 1 per ea
$12,018.54/ea $10,852.00/1 per ea only $10,852.00/eaSave 10%

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OVERVIEW

Advanced Dual Wire Feeding Solution for Industrial Applications

The Miller Intellx™ Pro Dual Wire Feeder (951816001) represents the pinnacle of industrial wire feeding technology, specifically engineered to pair with Miller Deltaweld® 350 and 500 power sources. This package is equipped with two premium Bernard® Q4015 (400 Amp) MIG guns, offering a complete, ready-to-weld solution for high-demand manufacturing environments. The system utilizes Miller's proprietary ArcConnect™ technology, a next-generation communication protocol that utilizes high-speed signals to improve weld performance and allow point-of-use controls to be located directly at the feeder.

At the core of the Intellx Pro's performance is the Accu-Pulse® technology. This advanced pulsed MIG process provides a 28% wider operating window compared to traditional CV MIG, making it significantly more forgiving to variations in tip-to-work distance and travel speed. This results in consistent weld quality and reduced rework, even for operators with varying skill levels. The feeder also features EZ-Set technology, which simplifies machine setup by automatically adjusting parameters based on the selected wire diameter and material thickness, ensuring optimal arc characteristics without complex manual tuning.

The mechanical design of the Intellx Pro Dual is built for durability and precision. It features a rugged, rotatable four-roll drive assembly. This unique design allows the operator to rotate the drive mechanism to align with the gun, eliminating severe bends in the wire feed path. This reduction in friction not only ensures consistent wire feeding but also significantly extends the life of the gun liner. The dual-wire configuration allows fabrication shops to keep two different wire types (e.g., steel and stainless) or sizes loaded simultaneously, eliminating the downtime associated with spool changes and drive roll swaps.

Additional industrial-grade features include memory buttons for storing four specific weld programs, a trigger hold function to reduce hand fatigue during long welds, and dedicated jog/purge buttons for safe setup. The unit supports a wire feed speed range of 50 to 780 IPM and accommodates wire diameters from .035" to 1/16", making it a versatile powerhouse for structural steel, heavy equipment manufacturing, and general fabrication.

Additional Information
Brand:Miller
Weld Process:Wire Feeder
Packaging Description:1 per each
Wire Feed Speed:50 - 780 IPM (1.3 - 19.8 m/min)
Wire Diameter Capacity:0.035 - 1/16 in (0.9 - 1.6 mm)
Input Power:24 VAC, 10 A
Compatible Power Sources:Deltaweld 350, Deltaweld 500
Included Guns:2x Bernard Q4015 (400 Amp, 15 ft)
Drive System:4-Roll Rotatable
Communication:ArcConnect

INCLUDED

  • Miller Intellx™ Pro Dual Wire Feeder
  • 2x Bernard® Q4015 (400 Amp) MIG Guns (15 ft cables)
  • 2x Sets of .035/.045 in. V-Groove Drive Rolls
  • AccuLock™ S Consumables
  • 10-ft Work Cable with Clamp
  • 15-ft Power Cable
  • Owner's Manual

APPLICATIONS

  • Heavy Industrial Manufacturing
  • Structural Steel Fabrication
  • Railcar and Transportation Manufacturing
  • Heavy Equipment Production
  • General Metal Fabrication
  • Sheet Metal Fabrication

FAQ

The Intellx Pro Dual Wire Feeder is designed specifically for use with Miller Deltaweld® 350 and Deltaweld® 500 power sources using ArcConnect™ technology.

Yes, this package (951816001) includes two Bernard® Q4015 BTB MIG guns, rated at 400 Amps with 15-foot cables.

Accu-Pulse is a pulsed MIG process that provides a 28% wider operating window than traditional CV MIG, offering a more forgiving arc and better weld quality.

Yes, the dual-wire design allows you to have two different wire types or sizes loaded at once, allowing you to switch between them quickly without changing spools.

The kit includes two sets of .035/.045 inch V-groove drive rolls.

The wire feed speed is adjustable from 50 to 780 inches per minute (IPM).

The feeder operates on 24V DC supplied by the welding power source through the ArcConnect cable, but a 15-ft power cable is listed in the includes for connection.

It allows the drive mechanism to rotate towards the gun, reducing severe bends in the wire path, which improves feeding consistency and extends liner life.

CATALOGUE & SPEC SHEETS

Spec Sheet