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907710 - Miller Maxstar 161 STL DC TIG/Stick Inverter Welder

Packaging: 1 of 1
$3,186.98/ea $2,749.00/1 of 1 only $2,749.00/eaSave 14%

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OVERVIEW

Compact Industrial DC TIG and Stick Welding Solution

The Miller Maxstar 161 STL is a premier choice for industrial professionals requiring a lightweight, highly portable welding power source without compromising on arc quality. Weighing in at just 13 pounds (5.9 kg), this inverter-based machine is engineered for mobility, making it ideal for maintenance, repair, and field operations across diverse sectors such as aerospace, food and beverage, and shipboard installation. The unit features Miller's proprietary Auto-Line Power Management Technology, which allows for seamless connection to either 120V or 240V single-phase power without the need for manual linking or tools, ensuring operational flexibility in environments with varying power availability.

Designed for precision and reliability, the Maxstar 161 STL offers a TIG amperage range of 5 to 160 amps, enabling users to weld materials as thin as 0.020 inches. The Lift-Arc start method provides smooth TIG arc initiation without the electromagnetic interference associated with high-frequency starts, which is critical in sensitive electronic environments. For Stick welding applications, the machine excels with difficult electrodes; its 6010 capability ensures superior arc performance, while Adaptive Hot Start technology eliminates the frustration of sticky electrodes during ignition. Furthermore, the integrated Stick-Stuck feature enhances safety and consumable life by automatically cutting output if the electrode fuses to the workpiece.

This Standard Package (907710) is equipped with essential components to get started immediately with Stick welding, including a high-quality electrode holder and work clamp with Dinse-style connectors. The built-in gas solenoid simplifies TIG setups by removing the need for a torch-mounted gas valve, streamlining the torch assembly for better ergonomics. With a robust 20% duty cycle at 160 amps (240V), the Maxstar 161 STL delivers consistent industrial-grade performance in a compact footprint.

Additional Information
Brand:Miller
Voltage:120/240 V
Amperage:160
Weld Process:TIG (GTAW)
Duty Cycle:20%
Packaging Description:1 of each
Process Type:TIG (GTAW), Stick (SMAW), DC TIG, Lift-Arc TIG
Input Voltage / Phase:120-240 V, 1-Phase
Output Range / Duty Cycle:5-160 A, 160 A @ 20%
Amperage Range:5 A - 160 A
Net Weight:13 lb (5.9 kg)
Dimensions:10.3 in H x 5.6 in W x 13.5 in D
Portability:Handle, Shoulder Strap
Warranty Period:3 Years
Cooling Type:Fan-On-Demand
Applications:Process Pipe, Food/Beverage, Maintenance Repair, Aerospace, Shipboard Installation

INCLUDED

  • Maxstar 161 STL Power Source
  • 6.5 ft. (2 m) Primary Cords for 120V and 240V
  • Stick Electrode Holder with 13 ft. (4 m) cable and 25 mm Dinse-style connector
  • Work Clamp with 10 ft. (3 m) cable and 25 mm Dinse-style connector
  • Adjustable Handle/Shoulder Strap
  • Quick Reference Guide

APPLICATIONS

  • Process Pipe
  • Dairy Industry
  • Food and Beverage Industry
  • Restaurant and Kitchen Repair
  • Experimental Aircraft
  • Shipboard Installation and Repair
  • Maintenance and Repair
  • Farm and Ranch
  • Metal Art and Sculpting

FAQ

No, the Maxstar 161 STL is a DC-only machine. TIG welding aluminum typically requires AC output. This machine is designed for steel and stainless steel.

The Standard Package includes the Maxstar 161 STL power source, 6.5 ft primary cords for both 120V and 240V, a stick electrode holder with 13 ft cable, a work clamp with 10 ft cable, and an adjustable shoulder strap. It does not include a TIG torch.

No, the Maxstar 161 STL uses Lift-Arc technology for TIG starting. This allows for arc initiation without the use of high frequency, minimizing interference with surrounding electronics.

Yes, the Maxstar 161 STL features a specific setting for 6010 electrodes, providing superior arc performance and stability for this difficult-to-run rod type.

No, this machine has a built-in gas solenoid. You can use a TIG torch without a manual gas valve, as the machine controls the gas flow automatically.

The machine utilizes Auto-Line technology and can operate on input voltages ranging from 120V to 240V, single-phase, without manual linking.

At 240V input, the rated output is 160 Amps at 20% duty cycle. At 120V input, the rated output is 90 Amps at 100% duty cycle (TIG) or 60 Amps at 100% duty cycle (Stick).

The unit is extremely portable, weighing only 13 lbs (5.9 kg).

CATALOGUE & SPEC SHEETS

Spec Sheet