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951000007 - Miller Maxstar 400 DC TIG Complete Water-Cooled Package

Packaging: 1 per ea
$25,160.98/ea $22,775.03/1 per ea only $22,775.03/eaSave 9%

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OVERVIEW

Industrial DC TIG Welding Solution

The Miller Maxstar 400 Complete Package (951000007) represents the pinnacle of industrial DC TIG and Stick welding technology, bundled into a turnkey solution designed for heavy fabrication, pipe welding, and precision manufacturing. This package eliminates the complexity of sourcing individual components by combining the powerful Maxstar 400 power source with a high-capacity Coolmate 3.5 cooling system, a rugged Runner Cart, and a premium water-cooled torch kit. Engineered for reliability in the most demanding environments, the Maxstar 400 delivers up to 400 amps of welding output while maintaining exceptional arc stability.

Auto-Line Power Management

One of the most critical features for industrial facilities is the Auto-Line power management technology. This allows the machine to hook up to any primary input voltage from 208 to 575 volts, single- or three-phase, 50 or 60 Hz, with no manual linking required. This flexibility ensures that the Maxstar 400 can be deployed anywhere in the facility or in the field without worrying about power compatibility. Furthermore, the machine handles dirty or unreliable power with ease, maintaining a steady arc even when input voltage fluctuates.

Advanced Process Control

For critical code work, the Maxstar 400 offers sophisticated control over the welding arc. The Blue Lightning high-frequency arc starter provides non-contact initiation that is more consistent and reliable than traditional HF systems, allowing for custom start parameters based on tungsten diameter and material thickness. The system also features high-speed DC TIG pulsing capabilities (up to 5000 pulses per second), which increases puddle agitation, arc stability, and travel speeds while reducing heat input and distortion. This makes it an ideal choice for welding thin materials or critical root passes in pipe fabrication.

Complete Water-Cooled System

This "Complete" package is designed for high-duty cycle applications. The inclusion of the Coolmate 3.5 and the W-375 water-cooled torch ensures that operators can weld at higher amperages for longer periods without overheating equipment. The Cooler Power Supply (CPS) is an integrated 120-volt receptacle on the Maxstar specifically dedicated to the cooler, ensuring it powers on and off with the machine to prevent torch failure.

Additional Information
Brand:Miller
Amperage:400
Voltage:208-575 V
Weld Process:TIG (GTAW), Stick (SMAW)
Duty Cycle:60%
Packaging Description:1 per ea
Process Type:DC TIG (GTAW), Pulsed TIG, Stick (SMAW)
Input Voltage:208-575 V
Output Range:3 - 400 A
Cooling Type:Water Cooled
Included Accessories:Coolmate 3.5, Runner Cart, W-375 Torch Kit, Foot Control
Portability:Cart Mounted
Phase:1-Phase, 3-Phase

INCLUDED

  • Maxstar 400 Power Source (907716)
  • Coolmate 3.5 Cooler (300245)
  • Runner Cart (300244)
  • Remote Foot Control (RFCS-14 HD) (194744)
  • W-375 Water-Cooled Torch Kit (301268)
  • Coolant (4 gallons) (043810)
  • Work Cable and Clamp
  • Gas Hose and Regulator/Flowmeter

APPLICATIONS

  • Precision Fabrication
  • Pipe and Tube Fabrication
  • Aerospace and Aviation
  • Food and Beverage Industry
  • Petro/Chemical Fabrication
  • Shipboard Installation and Repair

FAQ

The package includes the Maxstar 400 power source, Coolmate 3.5 cooler, Runner Cart, W-375 water-cooled torch kit, remote foot control, coolant, work cable with clamp, and a gas regulator with hose.

No, the Maxstar series is DC only (Direct Current). It is designed for steel, stainless steel, and other ferrous metals. For aluminum welding (AC TIG), you would need the Miller Dynasty series.

The Maxstar 400 features Auto-Line technology, allowing it to connect to any input voltage from 208V to 575V, single-phase or three-phase, without manual linking.

Yes, the Maxstar 400 has excellent Stick (SMAW) capabilities, including tailored arc controls for E6010 and E7018 electrodes.

Blue Lightning is a high-frequency arc starter that provides consistent, non-contact arc initiation. It allows the operator to adjust start parameters based on tungsten size and application to prevent tungsten contamination.

Yes, the Complete Package (951000007) includes the RFCS-14 HD remote foot control.

The machine is rated at 300 Amps at 32 Volts with a 60% duty cycle, and 250 Amps at 30 Volts with a 100% duty cycle (3-phase input).

CATALOGUE & SPEC SHEETS

Spec Sheet