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951821 - Millermatic 255 Auto Body Package with Dual Cylinder Rack & 3 Guns

Packaging: 1 of each
$13,465.86/ea $12,188.93/1 of each only $12,188.93/eaSave 9%

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OVERVIEW

Complete Auto Body Welding Solution

The Miller Millermatic® 255 Auto Body Package (951821) is a comprehensive welding system designed to meet the rigorous demands of OEM automotive repair. This package is built around the Millermatic 255, an inverter-based power source that delivers up to 350 amps of welding output while maintaining a portable form factor. The machine features Auto-Line™ technology, allowing it to operate on any single-phase input voltage between 208V and 240V without manual linking, ensuring consistent performance even on dirty power.

This specific SKU is tailored for multi-material fabrication and repair. It includes the EZ-Latch™ Dual Cylinder Running Gear, which accommodates two gas cylinders, allowing technicians to switch between shielding gases (such as 100% Argon for Aluminum/SiBr and an Argon/CO2 mix for Steel) without changing bottles. The package comes standard with three distinct MIG guns: a 15-foot MDX™-250 for steel, a 12-foot Bernard® Q200 for aluminum, and a 10-foot MDX™-100 for silicon bronze. This ensures that the liner and consumables are always optimized for the specific wire being used, preventing cross-contamination and feeding issues.

Technically, the machine excels with its Pulsed MIG capabilities. Pulsed MIG provides lower heat input, which is critical when welding thin gauge automotive sheet metal to minimize warping and burn-through. It also reduces spatter, cutting down on grinding time. The 7-inch color LCD interface utilizes Auto-Set™ Elite, offering predefined weld settings for various materials and wire diameters, while also allowing experienced welders to fine-tune voltage and wire feed speed manually. The system supports wire diameters from 0.023" to 0.045" for steel and up to 0.047" for aluminum.

Additional Information
Brand:Miller
Voltage:208/230 V
Amperage:350
Duty Cycle:60%
Weld Process:MIG (GMAW)
Packaging Description:1 of each
Process Type:MIG, Pulsed MIG, Flux Cored
Input Voltage / Phase:208/240V 1-Phase
Amperage Range:20 A - 350 A
Wire Feed Speed Range:50 - 800 IPM
Dimensions:32.00 in (H) x 13.75 in (W) x 45.00 in (L)
Weight:67.1 kg
Warranty Period:3 Years
Compatible Wire Sizes:0.023" - 0.045" (Steel), 0.035" - 0.047" (Aluminum)

INCLUDED

  • Millermatic® 255 Power Source
  • 10 ft. (3 m) industrial power cord
  • 15 ft. (4.5 m) 250-amp MDX™-250 MIG gun w/Bernard® AccuLock™ MDX consumables for .030/.035 in. steel wire
  • Bernard® Q200 12 ft (3.7m) MIG gun with extra Centerfire™ contact tips for aluminum wire
  • 10 ft MDX™-100 MIG Welding Gun w/Bernard® AccuLock™ MDX consumables for .035 in. Silicon Bronze wire
  • 10 ft. (3 m) work cable w/clamp & 50 mm Dinse-style connector
  • 2 Flow gauge regulators and gas hose for argon or AR/CO2 mix
  • .030/.035 in. reversible drive rolls
  • .035/.047 in. reversible U-Grooved drive rolls
  • Extra contact tips
  • Material Thickness Gauge
  • 8 in 10 lb .030 Steel wire spool
  • 8 in 5 lb .047 5554 Aluminum wire spool
  • 8 in 10 lb .035 Silicon Bronze wire spool
  • Two chains to secure gas cylinders
  • Protective Cover
  • EZ-Latch™ Dual Cylinder Rack with Elevated Gun and Cable Rack

APPLICATIONS

  • Automotive Body Repair (OEM Procedures)
  • Light Manufacturing
  • General Fabrication
  • Aluminum Welding
  • Silicon Bronze Brazing
  • High-Strength Steel Welding
  • Vocational Training

FAQ

The Millermatic 255 features Auto-Line technology and operates on single-phase 208V or 240V input power.

No, instead of a spool gun, this Auto Body Package includes a dedicated 12 ft Bernard Q200 MIG gun specifically setup for aluminum wire, which is often preferred for body work ergonomics.

Pulsed MIG lowers heat input, which reduces distortion and burn-through on thin metals. It also significantly reduces spatter, minimizing post-weld grinding.

The EZ-Latch Dual Cylinder Rack included in this package is designed to hold two gas cylinders, allowing you to keep different gas mixes ready for use.

Yes, the machine has specific programs for Silicon Bronze and this package includes a 10 ft MDX-100 MIG gun specifically for Silicon Bronze wire.

The rated output is 230 Amps at 25.5 Volts with a 60% duty cycle.

Yes, the 7-inch color LCD features Auto-Set Elite, which automatically sets weld parameters based on material, thickness, and wire size, making it very user-friendly.

The Millermatic 255 can weld up to 1/2 inch (13 mm) aluminum and mild steel.

CATALOGUE & SPEC SHEETS

Spec Sheet